TruckModelExample
i
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Contents
4
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TruckModelExample
5
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INTRODUCTION
10
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SafetyAlerts
10
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VehicleSafety
12
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EnvironmentalProtection
14
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ASpecialWordAbout
14
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AdditionalSourcesof
15
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Information
15
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InstalledEquipment
15
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Operator'sManuals
15
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OtherSources
16
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CABANDFRAME
17
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CABANDFRAMEACCESS
18
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DoorLockandKeys
18
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DoorLock
18
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RemoteKeylessEntry(RKE)
19
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Operation
19
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Batteries
20
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Synchronization
20
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ClimbingOntotheDeck
20
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GETTINGTOYOUR
22
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GETTINGTOYOURENGINE
23
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HoodTilt
23
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HoodHold-OpenDevice
24
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SEATSAND
26
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RESTRAINTS
26
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SEATSANDRESTRAINTS
27
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SafetyRestraintBelts
27
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Tofastenthebelt:
28
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Tounfastenthebelt:
28
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TetherBelts
29
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DuringPregnancy
31
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BeltDamageandRepair
32
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SleeperBunksand
32
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Restraints
32
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UpperRearSleeperStorage
34
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•Ifanyseatbeltorbunkrestraint
36
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START-UP
37
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VehicleLoading
38
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EngineCompartmentChecks
41
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WeeklyOperations
44
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EMERGENCY
45
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WHATTODOIF
47
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StopEngineLampTurnsOn
48
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EngineOilPressureLamp
48
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EngineisOverheating
49
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•Climbingalonghillonahotday
49
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FuseorRelayBlows
50
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JUMPSTARTING
52
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VEHICLES
52
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JUMPSTARTINGVEHICLES
53
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ToJumpStartYourVehicle
53
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Preparingthevehicles:
53
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Connectthebatteries:
54
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Removejumpercables:
55
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VEHICLERECOVERY
56
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ANDSPRINGBRAKES
56
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RecoveryProcedure
57
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•RecommendedPractice#602–A
58
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•RecommendedPractice#602–B
58
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•RecommendedPractice#626
58
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RecoveryHitchConnection
58
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RecoveryHitchInstallation
59
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DriverControlledMain
59
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Differential
59
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RecoveryHitchCapacities
62
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ReturningVehicletoService
64
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SpringBrakes—Manual
64
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CONTROLS
69
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INSTRUMENTPANEL
73
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InstrumentCluster
75
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CheckMessages
77
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1.Speedometer
77
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2.Tachometer
77
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3.Engine,Coolant
78
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4.FuelLevel,Primary
78
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5.Engine,OilPressure
79
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6.DieselExhaustFluid
80
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7and8.Primaryand
80
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SecondaryAirPressure
80
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9.DriverInformationDisplay
82
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10.TripReset
82
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DriverInformationDisplay
82
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1.Odometer/TripOdometer
84
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2.OutsideAirTemperature
84
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4.ActiveWarnings
86
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5.CruiseControlIndicator
86
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6.AutomatedTransmission
86
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&ShiftIndicatorArea
86
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7.Header
87
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8.MCSKnobCue
87
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9.MainContentArea
87
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DescriptionofMenuScreens
90
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VirtualGauges
91
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IgnitionTimer
91
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•PTOTripFuelUsed
93
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•PTOTripEconomy
93
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TruckInformation
93
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WarningandFaults
94
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Settings
95
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WARNINGSYMBOLS
100
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DescriptionofWarning
105
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OPTIONALGAUGES
111
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FuelFilterRestriction
112
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AirFilterRestriction
112
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IndicatororGauge
112
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Engine,OilPressure
112
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Engine,OilTemperature
113
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ManifoldPressureGauge
113
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FuelPressureGauge
113
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TransmissionTemperature
114
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DriveAxleTemperature
114
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Gauge(ForwardandRear)
114
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TransmissionRetarderOil
117
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Temperature
117
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SWITCHES
118
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ControlsOnTheSteering
134
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Introduction
134
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1.Tilt/TelescopingSteering
135
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TurnSignals
136
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•Toreturntopreviousbeam:pull
137
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•Thehighbeamscanbe
137
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WindshieldWipers/Washer
138
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3.TrailerBrakeHandValve
139
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SteeringWheelControls
140
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(Optional)
140
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SystemDescription
140
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OperatingtheSystem
141
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DoorMountedControls
142
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1.MirrorHeatButton
143
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2.PowerMirrorSwitch
144
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4.PowerDoorLockSwitch
144
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HEATINGANDAIR
146
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CONDITIONING
146
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HEATINGANDAIRCONDITIONING
147
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AutomaticAirConditioning
149
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Semi-AutomaticControl
150
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Operatingtipswhen
153
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SleeperHeater-A/C
155
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Controls(optional)
155
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ACCESSORIES
156
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CabStorage
157
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GloveBox
157
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Appliances
157
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VehicleTelematicSystem
159
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CareoftheDisplayScreen
160
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ScreenDisplayOn/Off
160
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PassengerSide'down'
161
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PassengerSidePullOut
162
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STARTING&OPERATING
163
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STARTING&
167
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OPERATING
167
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•Useasolutionofhalfethylene
169
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EngineWarm-up
169
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Transmission
172
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OPERATINGTHE
173
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OPERATINGTHEENGINE
174
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Winterfronts
174
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EngineControlDisplay
175
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TRANSMISSION
176
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OPERATINGTHETRANSMISSION
177
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PuttingtheVehicleinMotion
177
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ShiftingGearsinaNew
178
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ClutchBrakeandTravel
178
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DuringNormalDriving
179
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DoubleClutching
179
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AutomaticandAutomated
180
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Transmissions
180
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HillHold
180
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•Neverdownshiftwhenthevehicle
182
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•Neverslamorjerktheshiftlever
182
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•Toprovidesmoothgear
182
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BRAKESYSTEM
183
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OPERATINGTHEBRAKESYSTEM
184
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TrailerABS
185
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SpecialTrailerABS(Without
186
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PLC)Option
186
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AdvancedABSwithStability
187
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RollStabilityProgram
187
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YawStability
188
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YawControl
188
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WheelSpinControlWarning
191
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SteeringAngleSensor
191
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Re-Calibration
191
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OptionalATCFunctions
192
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•Ifadrivewheelstartstospin
192
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Off-RoadABSFunctionSwitch
193
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(option)
193
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FeaturesandBenets
193
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HowTheOff-RoadABS
193
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FunctionWorks
193
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•Atspeedsbetween10and25
194
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•Atspeedsbelow10mph,theABS
194
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•WhentheOff-RoadABSfunction
194
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Retarders
194
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DrivingBobtailorwithan
195
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UnloadedTrailer
195
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TransmissionRetarder
195
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ParkingBrake
196
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CRUISECONTROL
198
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•PresstheON/OFFbuttonifthe
199
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•Tapthebrakepedal
199
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•Taptheclutchpedal
199
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AdaptiveCruiseControl
200
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DifferentialLock
203
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DualRange(Two-Speed)
204
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RearAxle
204
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DualRangeAxleOperation
204
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Starting-Up
205
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•Liftable/steerable(axlelift
207
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•Non-liftable(somesuspensions
207
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CreepRatings
208
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Liftable/Steerableor
209
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Liftable/Non-Steerable
209
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Pusherand/orTagAxle
209
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CalibrationProcedure
209
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GeneralCalibration
210
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Guidelines
210
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Operationguidelines
210
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Non-liftable(Non-steerable)
212
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SUSPENSION
213
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•Fortandemaxles,makethe
215
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•Forasingleaxle,makethe
215
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DrivingwithDeatedAir
216
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AFTER-TREATMENT
217
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DRIVINGTIPSAND
218
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TECHNIQUES
218
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DRIVINGTIPSANDTECHNIQUES
219
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DescendingaGrade
219
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EngineOverspeed
219
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UseofInstrumentCluster
221
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Maintenancefactorsaffecting
222
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Drivingfactorsaffectingfuel
223
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Thefollowinggeneral
223
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SLEEPERBUNKS
224
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SleeperOccupantRestraint
225
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STOPPINGTHEENGINE
226
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LocationofFuelShut-Off
227
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RefuelBeforetheFinalStop
227
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MAINTENANCE
231
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PREVENTIVE
239
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SCHEDULE
239
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PREVENTIVEMAINTENANCESCHEDULE
240
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•Enginelubricatingoilchange
241
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•Theinitiallloflubricantin
241
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MaintenanceSchedule
242
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LUBRICANT
263
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SPECIFICATIONS
263
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LUBRICANTSPECIFICATIONS
264
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PipeandHoseClamps
265
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MasterLubricationIndex
266
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Off-HighwayUse
269
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HighwayUse
269
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RecommendedLubricants
270
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OilChanges
272
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Relling
272
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MeritorAxleLubrication
273
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•RefertotheMeritorField
273
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•Seeyourdealerfor
273
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•Refertothefollowingchartfor
273
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AIRSYSTEM
277
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AirGaugesandAirLeaks
283
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AirCompressor
284
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PreventiveMaintenance
285
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•Inspectcompressorairlter
285
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•Removecompressordischarge
285
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•Disassemblecompressorand
285
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AirDiscBrakes
287
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•Parkonlevelgroundandchock
287
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•Temporarilyreleasetheparking
287
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•Comparetherelativeposition
287
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Operationalchecksof
289
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WashingtheExterior
294
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•Seatandcabmovementin
296
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InspectionGuidelines
297
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WindshieldWiper/Washer
299
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WasherReservoir
299
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COOLINGSYSTEM
300
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•Theminimumuidlevelis
303
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•Thecoolingsystemwillneeduid
303
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Engine(Block)Heater
304
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ELECTRICAL
305
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LightBulbs
306
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AeroHood-Headlight
306
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Replacement
306
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Vocational-Headlight
307
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HeadlightAiming
307
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BulbSpecications
307
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Fuses,CircuitBreakersand
308
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FuseInspectionand
312
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AddingElectricalOptions
312
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BatteryAccess
313
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In-CabBatteryBox
314
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RemovingandInstalling
315
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Batteries:
315
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ReplacingPartsRemoved
316
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BatteryCare
317
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BatteryCharging
317
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•Beforeattemptinganyservice
317
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SlowBatteryCharging
319
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•Itisnotnecessarytoremovethe
319
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EngineMaintenance
321
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EngineLubrication
322
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InspectionoftheEngineOil
322
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ToppingUptheEngineOil
323
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AccessoryDriveBelts
325
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EngineFan
326
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FanDriveandBlade
326
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•Rearedgeofanyblademustbe
326
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•Theleadingedgeofanyfanblade
326
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AirIntakeSystem
327
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•ChecktheCharge-Air-Coolerfor
327
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Turbocharger
327
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AirCleaners
328
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ReplacingtheEngineAir
329
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IntakeFilter
329
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FilterMinder
329
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ExhaustSystem
329
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FUELSYSTEM
330
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•Whenreplacingafuellter
331
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•Throwawayoldgaskets.Replace
331
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•Positiontheshellandgasket
331
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WeldingPrecautions
332
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SlidingFifthWheels
335
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FRONTAXLEAND
336
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FRONTAXLEANDSUSPENSION
337
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Inspection
337
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WheelAlignment
337
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U-BoltTorque
338
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HEATERANDAIR
340
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CONDITIONER
340
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HEATERANDAIRCONDITIONER
341
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AirFilters
341
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CabinFreshAirFilter
341
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CabRecirculationAirFilter
342
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SleeperHVACAirFilter
342
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•Checkallheatercontrolsfor
343
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•Checkhoses,connections,and
343
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NOISEANDEMISSION
345
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DEFlter
349
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NOISEANDEMISSIONCONTROL
350
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REARAXLEAND
354
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REARAXLEANDSUSPENSION
356
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RearSuspensionFasteners
356
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•Loadthevehicletoitsnormal
357
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RearAxleLubrication
357
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STEERINGSYSTEM
360
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DRIVELINE
364
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TIRESANDWHEEL
365
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UnderinatedTires
366
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Overloadedtires
367
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Overinatedtires
367
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Matchingtires
368
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ReplacingTires
369
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Tirechains
369
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SpeedRestrictedTires
370
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WheelMountingand
370
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Fastening
370
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WheelCapNutTorque
370
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ProperTorqueand
371
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Sequence
371
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WheelReplacementWith
372
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DiscBrakeOption
372
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DiscWheels
374
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WHEELBEARING
375
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TRANSMISSIONMAINTENANCE
378
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AutomaticTransmissions
378
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ServiceIntervals
378
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AutomaticTransmissionOil
378
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ClutchHydraulicFluid
379
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ClutchAdjustment
380
-
ClutchAdjustment-Normal
380
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INFORMATION
381
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CONSUMER
383
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ANDVEHICLE
383
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IDENTIFICATION
383
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ChassisNumberLocations
384
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PaintIdenticationLabel
386
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FederalSafetyStandard
386
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CerticationLabel
386
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ComponentIdentication
386
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CONSUMERINFORMATION
389
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CanadianConsumer
389
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Index-11
401
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