BENDIX M-12-M-12R ANTILOCK MODULATOR Specifications Page 240
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PREVENTIVEMAINTENANCESCHEDULE
WARNING
Disconnectthebatterygroundstrap
wheneveryouworkonthefuel
systemortheelectricalsystem.
Whenyouworkaroundfuel,do
notsmokeorworknearheaters
orotherrehazards.Keepan
approvedreextinguisherhandy.
Failuretocomplymayresultin
death,personalinjury,equipmentor
propertydamage.
WARNING
Alwayssupportthevehiclewith
appropriatesafetystandsifitis
necessarytoworkunderneaththe
vehicle.Ajackisnotadequate
forthispurpose.Failuretocomply
mayresultindeath,personalinjury,
equipmentorpropertydamage.
WARNING
Whenworkingunderneaththe
vehiclewithoutappropriatesafety
standsbutwiththewheelsonthe
ground(notsupported),makesure
that(1)thevehicleisonhardlevel
ground,(2)theparkingbrakeis
applied,(3)allwheelsareblocked
(frontandrear)and(4)remove
theignitionkeysothattheengine
cannotbestarted.Failuretocomply
mayresultindeath,personalinjury,
equipmentorpropertydamage.
WARNING
Neverstartorlettheengine
runinanenclosed,unventilated
area.Exhaustfumesfromthe
enginecontaincarbonmonoxide,a
colorlessandodorlessgas.Carbon
monoxidecanbefatalifinhaled.
Failuretocomplymayresultin
death,personalinjury,equipmentor
propertydamage.
Thefollowingpagescontainatable
ofmaintenancetaskswiththerelated
intervalsforeachtaskontheright
sideofthetable.Thetopofthetable
displaysaguidetoamaintenance
intervalanditsschedule.Some
tasksaredependentonthevehicle
application.Thesetaskswillbe
shownasseparatetasksandwillhave
thewords“ONHIGHWAY”,“CITY
DELIVERY”or“OFF-HIGHWAY”
afterthedescription.Thesetasks
aredifferentiatedbecausetheyare
5-
10
5
- Contents 4
- TruckModelExample 5
- INTRODUCTION 10
- SafetyAlerts 10
- VehicleSafety 12
- EnvironmentalProtection 14
- ASpecialWordAbout 14
- AdditionalSourcesof 15
- Information 15
- InstalledEquipment 15
- Operator'sManuals 15
- OtherSources 16
- CABANDFRAME 17
- CABANDFRAMEACCESS 18
- DoorLockandKeys 18
- DoorLock 18
- RemoteKeylessEntry(RKE) 19
- Operation 19
- Batteries 20
- Synchronization 20
- ClimbingOntotheDeck 20
- GETTINGTOYOUR 22
- GETTINGTOYOURENGINE 23
- HoodTilt 23
- HoodHold-OpenDevice 24
- SEATSAND 26
- RESTRAINTS 26
- SEATSANDRESTRAINTS 27
- SafetyRestraintBelts 27
- Tofastenthebelt: 28
- Tounfastenthebelt: 28
- TetherBelts 29
- DuringPregnancy 31
- BeltDamageandRepair 32
- SleeperBunksand 32
- Restraints 32
- UpperRearSleeperStorage 34
- •Ifanyseatbeltorbunkrestraint 36
- START-UP 37
- VehicleLoading 38
- EngineCompartmentChecks 41
- WeeklyOperations 44
- EMERGENCY 45
- WHATTODOIF 47
- StopEngineLampTurnsOn 48
- EngineOilPressureLamp 48
- EngineisOverheating 49
- •Climbingalonghillonahotday 49
- FuseorRelayBlows 50
- JUMPSTARTING 52
- VEHICLES 52
- JUMPSTARTINGVEHICLES 53
- ToJumpStartYourVehicle 53
- Preparingthevehicles: 53
- Connectthebatteries: 54
- Removejumpercables: 55
- VEHICLERECOVERY 56
- ANDSPRINGBRAKES 56
- RecoveryProcedure 57
- •RecommendedPractice#602–A 58
- •RecommendedPractice#602–B 58
- •RecommendedPractice#626 58
- RecoveryHitchConnection 58
- RecoveryHitchInstallation 59
- DriverControlledMain 59
- Differential 59
- RecoveryHitchCapacities 62
- ReturningVehicletoService 64
- SpringBrakes—Manual 64
- CONTROLS 69
- INSTRUMENTPANEL 73
- InstrumentCluster 75
- CheckMessages 77
- 1.Speedometer 77
- 2.Tachometer 77
- 3.Engine,Coolant 78
- 4.FuelLevel,Primary 78
- 5.Engine,OilPressure 79
- 6.DieselExhaustFluid 80
- 7and8.Primaryand 80
- SecondaryAirPressure 80
- 9.DriverInformationDisplay 82
- 10.TripReset 82
- DriverInformationDisplay 82
- 1.Odometer/TripOdometer 84
- 2.OutsideAirTemperature 84
- 4.ActiveWarnings 86
- 5.CruiseControlIndicator 86
- 6.AutomatedTransmission 86
- &ShiftIndicatorArea 86
- 7.Header 87
- 8.MCSKnobCue 87
- 9.MainContentArea 87
- DescriptionofMenuScreens 90
- VirtualGauges 91
- IgnitionTimer 91
- •PTOTripFuelUsed 93
- •PTOTripEconomy 93
- TruckInformation 93
- WarningandFaults 94
- Settings 95
- WARNINGSYMBOLS 100
- DescriptionofWarning 105
- OPTIONALGAUGES 111
- FuelFilterRestriction 112
- AirFilterRestriction 112
- IndicatororGauge 112
- Engine,OilPressure 112
- Engine,OilTemperature 113
- ManifoldPressureGauge 113
- FuelPressureGauge 113
- TransmissionTemperature 114
- DriveAxleTemperature 114
- Gauge(ForwardandRear) 114
- TransmissionRetarderOil 117
- Temperature 117
- SWITCHES 118
- ControlsOnTheSteering 134
- Introduction 134
- 1.Tilt/TelescopingSteering 135
- TurnSignals 136
- •Toreturntopreviousbeam:pull 137
- •Thehighbeamscanbe 137
- WindshieldWipers/Washer 138
- 3.TrailerBrakeHandValve 139
- SteeringWheelControls 140
- (Optional) 140
- SystemDescription 140
- OperatingtheSystem 141
- DoorMountedControls 142
- 1.MirrorHeatButton 143
- 2.PowerMirrorSwitch 144
- 4.PowerDoorLockSwitch 144
- HEATINGANDAIR 146
- CONDITIONING 146
- HEATINGANDAIRCONDITIONING 147
- AutomaticAirConditioning 149
- Semi-AutomaticControl 150
- Operatingtipswhen 153
- SleeperHeater-A/C 155
- Controls(optional) 155
- ACCESSORIES 156
- CabStorage 157
- GloveBox 157
- Appliances 157
- VehicleTelematicSystem 159
- CareoftheDisplayScreen 160
- ScreenDisplayOn/Off 160
- PassengerSide'down' 161
- PassengerSidePullOut 162
- STARTING&OPERATING 163
- STARTING& 167
- OPERATING 167
- •Useasolutionofhalfethylene 169
- EngineWarm-up 169
- Transmission 172
- OPERATINGTHE 173
- OPERATINGTHEENGINE 174
- Winterfronts 174
- EngineControlDisplay 175
- TRANSMISSION 176
- OPERATINGTHETRANSMISSION 177
- PuttingtheVehicleinMotion 177
- ShiftingGearsinaNew 178
- ClutchBrakeandTravel 178
- DuringNormalDriving 179
- DoubleClutching 179
- AutomaticandAutomated 180
- Transmissions 180
- HillHold 180
- •Neverdownshiftwhenthevehicle 182
- •Neverslamorjerktheshiftlever 182
- •Toprovidesmoothgear 182
- BRAKESYSTEM 183
- OPERATINGTHEBRAKESYSTEM 184
- TrailerABS 185
- SpecialTrailerABS(Without 186
- PLC)Option 186
- AdvancedABSwithStability 187
- RollStabilityProgram 187
- YawStability 188
- YawControl 188
- WheelSpinControlWarning 191
- SteeringAngleSensor 191
- Re-Calibration 191
- OptionalATCFunctions 192
- •Ifadrivewheelstartstospin 192
- Off-RoadABSFunctionSwitch 193
- (option) 193
- FeaturesandBenets 193
- HowTheOff-RoadABS 193
- FunctionWorks 193
- •Atspeedsbetween10and25 194
- •Atspeedsbelow10mph,theABS 194
- •WhentheOff-RoadABSfunction 194
- Retarders 194
- DrivingBobtailorwithan 195
- UnloadedTrailer 195
- TransmissionRetarder 195
- ParkingBrake 196
- CRUISECONTROL 198
- •PresstheON/OFFbuttonifthe 199
- •Tapthebrakepedal 199
- •Taptheclutchpedal 199
- AdaptiveCruiseControl 200
- DifferentialLock 203
- DualRange(Two-Speed) 204
- RearAxle 204
- DualRangeAxleOperation 204
- Starting-Up 205
- •Liftable/steerable(axlelift 207
- •Non-liftable(somesuspensions 207
- CreepRatings 208
- Liftable/Steerableor 209
- Liftable/Non-Steerable 209
- Pusherand/orTagAxle 209
- CalibrationProcedure 209
- GeneralCalibration 210
- Guidelines 210
- Operationguidelines 210
- Non-liftable(Non-steerable) 212
- SUSPENSION 213
- •Fortandemaxles,makethe 215
- •Forasingleaxle,makethe 215
- DrivingwithDeatedAir 216
- AFTER-TREATMENT 217
- DRIVINGTIPSAND 218
- TECHNIQUES 218
- DRIVINGTIPSANDTECHNIQUES 219
- DescendingaGrade 219
- EngineOverspeed 219
- UseofInstrumentCluster 221
- Maintenancefactorsaffecting 222
- Drivingfactorsaffectingfuel 223
- Thefollowinggeneral 223
- SLEEPERBUNKS 224
- SleeperOccupantRestraint 225
- STOPPINGTHEENGINE 226
- LocationofFuelShut-Off 227
- RefuelBeforetheFinalStop 227
- MAINTENANCE 231
- PREVENTIVE 239
- SCHEDULE 239
- PREVENTIVEMAINTENANCESCHEDULE 240
- •Enginelubricatingoilchange 241
- •Theinitiallloflubricantin 241
- MaintenanceSchedule 242
- LUBRICANT 263
- SPECIFICATIONS 263
- LUBRICANTSPECIFICATIONS 264
- PipeandHoseClamps 265
- MasterLubricationIndex 266
- Off-HighwayUse 269
- HighwayUse 269
- RecommendedLubricants 270
- OilChanges 272
- Relling 272
- MeritorAxleLubrication 273
- •RefertotheMeritorField 273
- •Seeyourdealerfor 273
- •Refertothefollowingchartfor 273
- AIRSYSTEM 277
- AirGaugesandAirLeaks 283
- AirCompressor 284
- PreventiveMaintenance 285
- •Inspectcompressorairlter 285
- •Removecompressordischarge 285
- •Disassemblecompressorand 285
- AirDiscBrakes 287
- •Parkonlevelgroundandchock 287
- •Temporarilyreleasetheparking 287
- •Comparetherelativeposition 287
- Operationalchecksof 289
- WashingtheExterior 294
- •Seatandcabmovementin 296
- InspectionGuidelines 297
- WindshieldWiper/Washer 299
- WasherReservoir 299
- COOLINGSYSTEM 300
- •Theminimumuidlevelis 303
- •Thecoolingsystemwillneeduid 303
- Engine(Block)Heater 304
- ELECTRICAL 305
- LightBulbs 306
- AeroHood-Headlight 306
- Replacement 306
- Vocational-Headlight 307
- HeadlightAiming 307
- BulbSpecications 307
- Fuses,CircuitBreakersand 308
- FuseInspectionand 312
- AddingElectricalOptions 312
- BatteryAccess 313
- In-CabBatteryBox 314
- RemovingandInstalling 315
- Batteries: 315
- ReplacingPartsRemoved 316
- BatteryCare 317
- BatteryCharging 317
- •Beforeattemptinganyservice 317
- SlowBatteryCharging 319
- •Itisnotnecessarytoremovethe 319
- EngineMaintenance 321
- EngineLubrication 322
- InspectionoftheEngineOil 322
- ToppingUptheEngineOil 323
- AccessoryDriveBelts 325
- EngineFan 326
- FanDriveandBlade 326
- •Rearedgeofanyblademustbe 326
- •Theleadingedgeofanyfanblade 326
- AirIntakeSystem 327
- •ChecktheCharge-Air-Coolerfor 327
- Turbocharger 327
- AirCleaners 328
- ReplacingtheEngineAir 329
- IntakeFilter 329
- FilterMinder 329
- ExhaustSystem 329
- FUELSYSTEM 330
- •Whenreplacingafuellter 331
- •Throwawayoldgaskets.Replace 331
- •Positiontheshellandgasket 331
- WeldingPrecautions 332
- SlidingFifthWheels 335
- FRONTAXLEAND 336
- FRONTAXLEANDSUSPENSION 337
- Inspection 337
- WheelAlignment 337
- U-BoltTorque 338
- HEATERANDAIR 340
- CONDITIONER 340
- HEATERANDAIRCONDITIONER 341
- AirFilters 341
- CabinFreshAirFilter 341
- CabRecirculationAirFilter 342
- SleeperHVACAirFilter 342
- •Checkallheatercontrolsfor 343
- •Checkhoses,connections,and 343
- NOISEANDEMISSION 345
- DEFlter 349
- NOISEANDEMISSIONCONTROL 350
- REARAXLEAND 354
- REARAXLEANDSUSPENSION 356
- RearSuspensionFasteners 356
- •Loadthevehicletoitsnormal 357
- RearAxleLubrication 357
- STEERINGSYSTEM 360
- DRIVELINE 364
- TIRESANDWHEEL 365
- UnderinatedTires 366
- Overloadedtires 367
- Overinatedtires 367
- Matchingtires 368
- ReplacingTires 369
- Tirechains 369
- SpeedRestrictedTires 370
- WheelMountingand 370
- Fastening 370
- WheelCapNutTorque 370
- ProperTorqueand 371
- Sequence 371
- WheelReplacementWith 372
- DiscBrakeOption 372
- DiscWheels 374
- WHEELBEARING 375
- TRANSMISSIONMAINTENANCE 378
- AutomaticTransmissions 378
- ServiceIntervals 378
- AutomaticTransmissionOil 378
- ClutchHydraulicFluid 379
- ClutchAdjustment 380
- ClutchAdjustment-Normal 380
- INFORMATION 381
- CONSUMER 383
- ANDVEHICLE 383
- IDENTIFICATION 383
- ChassisNumberLocations 384
- PaintIdenticationLabel 386
- FederalSafetyStandard 386
- CerticationLabel 386
- ComponentIdentication 386
- CONSUMERINFORMATION 389
- CanadianConsumer 389
- Index-11 401
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