BENDIX M-12-M-12R ANTILOCK MODULATOR Specifications Page 281
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AIRSYSTEM
andnon-compressingcycle)ina
normalfashionoritmaybedueto
excessiveleaksintheairsystem.
•Inareaswheremorethana30°
F(17°C)rangeoftemperature
occursinoneday,smallamounts
ofwatercanaccumulatein
theairbrakesystemdueto
condensation.Underthese
conditions,thepresenceofsmall
amountsofmoistureisnormal
andshouldnotbeconsideredas
anindicationthatthedryerisnot
performingproperly.
•Anoutsideairsourcehasbeen
usedtochargetheairsystem.
Thisairdidnotpassthroughthe
dryingbed.
Overhaul
Maintenanceintervalstypicalfor
on-highwayoperationwouldbe2-3
years,350,000milesor10,800hours.
Maintenanceintervalstypicalforhigh
dutycycleusagesuchastransitbus,
refusehauler,dumptruck,cement
mixersandoff-highwayoperation
wouldbe1year,100,000milesor
3,600hours.
NOTE
Reviewthewarrantypolicybefore
performinganymaintenance
procedures.Anextendedwarranty
maybevoidedifunauthorized
maintenanceisperformedduring
thisperiod.
Bendix®AD-ISSeriesAir
Dryer
Yourvehiclemaybeequippedwitha
Bendix®AD-ISseriesairdryer.Any
airdryerreplacementshouldbemade
withanidenticalcomponent.
WARNING
Ifadifferentairdryerbrandormodel
isinstalledonthevehicleother
thanwhatwasoriginallyinstalled,
itcouldcausetheairsystemto
notperformcorrectlyunlessthe
fullairsystemdesignisreviewed
andmodicationsmadetocomply
withFederalMotorVehicleSafety
Standards(FMVSS)121-AirBrake
Systems.Failuretoabidebythis
warningandmaintaincompliance
toFMVSS121couldcauseloss
ofvehiclecontrolandmayleadto
deathorseriouspersonalinjury.
5-51
5
- Contents 4
- TruckModelExample 5
- INTRODUCTION 10
- SafetyAlerts 10
- VehicleSafety 12
- EnvironmentalProtection 14
- ASpecialWordAbout 14
- AdditionalSourcesof 15
- Information 15
- InstalledEquipment 15
- Operator'sManuals 15
- OtherSources 16
- CABANDFRAME 17
- CABANDFRAMEACCESS 18
- DoorLockandKeys 18
- DoorLock 18
- RemoteKeylessEntry(RKE) 19
- Operation 19
- Batteries 20
- Synchronization 20
- ClimbingOntotheDeck 20
- GETTINGTOYOUR 22
- GETTINGTOYOURENGINE 23
- HoodTilt 23
- HoodHold-OpenDevice 24
- SEATSAND 26
- RESTRAINTS 26
- SEATSANDRESTRAINTS 27
- SafetyRestraintBelts 27
- Tofastenthebelt: 28
- Tounfastenthebelt: 28
- TetherBelts 29
- DuringPregnancy 31
- BeltDamageandRepair 32
- SleeperBunksand 32
- Restraints 32
- UpperRearSleeperStorage 34
- •Ifanyseatbeltorbunkrestraint 36
- START-UP 37
- VehicleLoading 38
- EngineCompartmentChecks 41
- WeeklyOperations 44
- EMERGENCY 45
- WHATTODOIF 47
- StopEngineLampTurnsOn 48
- EngineOilPressureLamp 48
- EngineisOverheating 49
- •Climbingalonghillonahotday 49
- FuseorRelayBlows 50
- JUMPSTARTING 52
- VEHICLES 52
- JUMPSTARTINGVEHICLES 53
- ToJumpStartYourVehicle 53
- Preparingthevehicles: 53
- Connectthebatteries: 54
- Removejumpercables: 55
- VEHICLERECOVERY 56
- ANDSPRINGBRAKES 56
- RecoveryProcedure 57
- •RecommendedPractice#602–A 58
- •RecommendedPractice#602–B 58
- •RecommendedPractice#626 58
- RecoveryHitchConnection 58
- RecoveryHitchInstallation 59
- DriverControlledMain 59
- Differential 59
- RecoveryHitchCapacities 62
- ReturningVehicletoService 64
- SpringBrakes—Manual 64
- CONTROLS 69
- INSTRUMENTPANEL 73
- InstrumentCluster 75
- CheckMessages 77
- 1.Speedometer 77
- 2.Tachometer 77
- 3.Engine,Coolant 78
- 4.FuelLevel,Primary 78
- 5.Engine,OilPressure 79
- 6.DieselExhaustFluid 80
- 7and8.Primaryand 80
- SecondaryAirPressure 80
- 9.DriverInformationDisplay 82
- 10.TripReset 82
- DriverInformationDisplay 82
- 1.Odometer/TripOdometer 84
- 2.OutsideAirTemperature 84
- 4.ActiveWarnings 86
- 5.CruiseControlIndicator 86
- 6.AutomatedTransmission 86
- &ShiftIndicatorArea 86
- 7.Header 87
- 8.MCSKnobCue 87
- 9.MainContentArea 87
- DescriptionofMenuScreens 90
- VirtualGauges 91
- IgnitionTimer 91
- •PTOTripFuelUsed 93
- •PTOTripEconomy 93
- TruckInformation 93
- WarningandFaults 94
- Settings 95
- WARNINGSYMBOLS 100
- DescriptionofWarning 105
- OPTIONALGAUGES 111
- FuelFilterRestriction 112
- AirFilterRestriction 112
- IndicatororGauge 112
- Engine,OilPressure 112
- Engine,OilTemperature 113
- ManifoldPressureGauge 113
- FuelPressureGauge 113
- TransmissionTemperature 114
- DriveAxleTemperature 114
- Gauge(ForwardandRear) 114
- TransmissionRetarderOil 117
- Temperature 117
- SWITCHES 118
- ControlsOnTheSteering 134
- Introduction 134
- 1.Tilt/TelescopingSteering 135
- TurnSignals 136
- •Toreturntopreviousbeam:pull 137
- •Thehighbeamscanbe 137
- WindshieldWipers/Washer 138
- 3.TrailerBrakeHandValve 139
- SteeringWheelControls 140
- (Optional) 140
- SystemDescription 140
- OperatingtheSystem 141
- DoorMountedControls 142
- 1.MirrorHeatButton 143
- 2.PowerMirrorSwitch 144
- 4.PowerDoorLockSwitch 144
- HEATINGANDAIR 146
- CONDITIONING 146
- HEATINGANDAIRCONDITIONING 147
- AutomaticAirConditioning 149
- Semi-AutomaticControl 150
- Operatingtipswhen 153
- SleeperHeater-A/C 155
- Controls(optional) 155
- ACCESSORIES 156
- CabStorage 157
- GloveBox 157
- Appliances 157
- VehicleTelematicSystem 159
- CareoftheDisplayScreen 160
- ScreenDisplayOn/Off 160
- PassengerSide'down' 161
- PassengerSidePullOut 162
- STARTING&OPERATING 163
- STARTING& 167
- OPERATING 167
- •Useasolutionofhalfethylene 169
- EngineWarm-up 169
- Transmission 172
- OPERATINGTHE 173
- OPERATINGTHEENGINE 174
- Winterfronts 174
- EngineControlDisplay 175
- TRANSMISSION 176
- OPERATINGTHETRANSMISSION 177
- PuttingtheVehicleinMotion 177
- ShiftingGearsinaNew 178
- ClutchBrakeandTravel 178
- DuringNormalDriving 179
- DoubleClutching 179
- AutomaticandAutomated 180
- Transmissions 180
- HillHold 180
- •Neverdownshiftwhenthevehicle 182
- •Neverslamorjerktheshiftlever 182
- •Toprovidesmoothgear 182
- BRAKESYSTEM 183
- OPERATINGTHEBRAKESYSTEM 184
- TrailerABS 185
- SpecialTrailerABS(Without 186
- PLC)Option 186
- AdvancedABSwithStability 187
- RollStabilityProgram 187
- YawStability 188
- YawControl 188
- WheelSpinControlWarning 191
- SteeringAngleSensor 191
- Re-Calibration 191
- OptionalATCFunctions 192
- •Ifadrivewheelstartstospin 192
- Off-RoadABSFunctionSwitch 193
- (option) 193
- FeaturesandBenets 193
- HowTheOff-RoadABS 193
- FunctionWorks 193
- •Atspeedsbetween10and25 194
- •Atspeedsbelow10mph,theABS 194
- •WhentheOff-RoadABSfunction 194
- Retarders 194
- DrivingBobtailorwithan 195
- UnloadedTrailer 195
- TransmissionRetarder 195
- ParkingBrake 196
- CRUISECONTROL 198
- •PresstheON/OFFbuttonifthe 199
- •Tapthebrakepedal 199
- •Taptheclutchpedal 199
- AdaptiveCruiseControl 200
- DifferentialLock 203
- DualRange(Two-Speed) 204
- RearAxle 204
- DualRangeAxleOperation 204
- Starting-Up 205
- •Liftable/steerable(axlelift 207
- •Non-liftable(somesuspensions 207
- CreepRatings 208
- Liftable/Steerableor 209
- Liftable/Non-Steerable 209
- Pusherand/orTagAxle 209
- CalibrationProcedure 209
- GeneralCalibration 210
- Guidelines 210
- Operationguidelines 210
- Non-liftable(Non-steerable) 212
- SUSPENSION 213
- •Fortandemaxles,makethe 215
- •Forasingleaxle,makethe 215
- DrivingwithDeatedAir 216
- AFTER-TREATMENT 217
- DRIVINGTIPSAND 218
- TECHNIQUES 218
- DRIVINGTIPSANDTECHNIQUES 219
- DescendingaGrade 219
- EngineOverspeed 219
- UseofInstrumentCluster 221
- Maintenancefactorsaffecting 222
- Drivingfactorsaffectingfuel 223
- Thefollowinggeneral 223
- SLEEPERBUNKS 224
- SleeperOccupantRestraint 225
- STOPPINGTHEENGINE 226
- LocationofFuelShut-Off 227
- RefuelBeforetheFinalStop 227
- MAINTENANCE 231
- PREVENTIVE 239
- SCHEDULE 239
- PREVENTIVEMAINTENANCESCHEDULE 240
- •Enginelubricatingoilchange 241
- •Theinitiallloflubricantin 241
- MaintenanceSchedule 242
- LUBRICANT 263
- SPECIFICATIONS 263
- LUBRICANTSPECIFICATIONS 264
- PipeandHoseClamps 265
- MasterLubricationIndex 266
- Off-HighwayUse 269
- HighwayUse 269
- RecommendedLubricants 270
- OilChanges 272
- Relling 272
- MeritorAxleLubrication 273
- •RefertotheMeritorField 273
- •Seeyourdealerfor 273
- •Refertothefollowingchartfor 273
- AIRSYSTEM 277
- AirGaugesandAirLeaks 283
- AirCompressor 284
- PreventiveMaintenance 285
- •Inspectcompressorairlter 285
- •Removecompressordischarge 285
- •Disassemblecompressorand 285
- AirDiscBrakes 287
- •Parkonlevelgroundandchock 287
- •Temporarilyreleasetheparking 287
- •Comparetherelativeposition 287
- Operationalchecksof 289
- WashingtheExterior 294
- •Seatandcabmovementin 296
- InspectionGuidelines 297
- WindshieldWiper/Washer 299
- WasherReservoir 299
- COOLINGSYSTEM 300
- •Theminimumuidlevelis 303
- •Thecoolingsystemwillneeduid 303
- Engine(Block)Heater 304
- ELECTRICAL 305
- LightBulbs 306
- AeroHood-Headlight 306
- Replacement 306
- Vocational-Headlight 307
- HeadlightAiming 307
- BulbSpecications 307
- Fuses,CircuitBreakersand 308
- FuseInspectionand 312
- AddingElectricalOptions 312
- BatteryAccess 313
- In-CabBatteryBox 314
- RemovingandInstalling 315
- Batteries: 315
- ReplacingPartsRemoved 316
- BatteryCare 317
- BatteryCharging 317
- •Beforeattemptinganyservice 317
- SlowBatteryCharging 319
- •Itisnotnecessarytoremovethe 319
- EngineMaintenance 321
- EngineLubrication 322
- InspectionoftheEngineOil 322
- ToppingUptheEngineOil 323
- AccessoryDriveBelts 325
- EngineFan 326
- FanDriveandBlade 326
- •Rearedgeofanyblademustbe 326
- •Theleadingedgeofanyfanblade 326
- AirIntakeSystem 327
- •ChecktheCharge-Air-Coolerfor 327
- Turbocharger 327
- AirCleaners 328
- ReplacingtheEngineAir 329
- IntakeFilter 329
- FilterMinder 329
- ExhaustSystem 329
- FUELSYSTEM 330
- •Whenreplacingafuellter 331
- •Throwawayoldgaskets.Replace 331
- •Positiontheshellandgasket 331
- WeldingPrecautions 332
- SlidingFifthWheels 335
- FRONTAXLEAND 336
- FRONTAXLEANDSUSPENSION 337
- Inspection 337
- WheelAlignment 337
- U-BoltTorque 338
- HEATERANDAIR 340
- CONDITIONER 340
- HEATERANDAIRCONDITIONER 341
- AirFilters 341
- CabinFreshAirFilter 341
- CabRecirculationAirFilter 342
- SleeperHVACAirFilter 342
- •Checkallheatercontrolsfor 343
- •Checkhoses,connections,and 343
- NOISEANDEMISSION 345
- DEFlter 349
- NOISEANDEMISSIONCONTROL 350
- REARAXLEAND 354
- REARAXLEANDSUSPENSION 356
- RearSuspensionFasteners 356
- •Loadthevehicletoitsnormal 357
- RearAxleLubrication 357
- STEERINGSYSTEM 360
- DRIVELINE 364
- TIRESANDWHEEL 365
- UnderinatedTires 366
- Overloadedtires 367
- Overinatedtires 367
- Matchingtires 368
- ReplacingTires 369
- Tirechains 369
- SpeedRestrictedTires 370
- WheelMountingand 370
- Fastening 370
- WheelCapNutTorque 370
- ProperTorqueand 371
- Sequence 371
- WheelReplacementWith 372
- DiscBrakeOption 372
- DiscWheels 374
- WHEELBEARING 375
- TRANSMISSIONMAINTENANCE 378
- AutomaticTransmissions 378
- ServiceIntervals 378
- AutomaticTransmissionOil 378
- ClutchHydraulicFluid 379
- ClutchAdjustment 380
- ClutchAdjustment-Normal 380
- INFORMATION 381
- CONSUMER 383
- ANDVEHICLE 383
- IDENTIFICATION 383
- ChassisNumberLocations 384
- PaintIdenticationLabel 386
- FederalSafetyStandard 386
- CerticationLabel 386
- ComponentIdentication 386
- CONSUMERINFORMATION 389
- CanadianConsumer 389
- Index-11 401
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