BENDIX M-12-M-12R ANTILOCK MODULATOR Specifications

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Summary of Contents

Page 2

INTRODUCTIONandalphabeticallyliststhesubjectscovered.Soifyouwantinformationonbrakes,forexample,justlookunderBrakeintheSubjectIndex.You’llndallthepage

Page 3

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage12.Emissions,HighExhaustSystemTemperature(HEST)YellowSTDonpage3-3913.Emissions,MalfunctionIndicatorLa

Page 4 - Contents

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage18.Engine,Retarder(Brake)GreenOPTonpage3-4019.Engine,StopEngineRedSTDonpage3-4020.Engine,WaitToStartY

Page 5 - TruckModelExample

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage24.PowerTake-off(PTO)YellowOPTonpage3-4125.PowerTake-off(PTO),PumpModeGreenOPTonpage3-4126.Refrigerat

Page 6

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage30.Transmission,AuxiliaryYellowOPTonpage3-4231.Transmission,CheckRedOPTonpage3-4232.Transmission,OilT

Page 7

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage35.TurnSignal,LeftGreenSTDonpage3-4236.TurnSignal,RightGreenSTDonpage3-423-363

Page 8

WARNINGSYMBOLSDescriptionofWarningSymbols1.Axle,TractionControl(ATCorAutomaticTractionControl)A.Illuminatesduringthepower-onselftestwhentheignitionist

Page 9

WARNINGSYMBOLSdealeriftheABSWarningLampstaysonformorethan3seconds.IlluminatesduringnormaloperatingconditionstoindicateaproblemwiththeABSSystem.SeeABSW

Page 10 - SafetyAlerts

WARNINGSYMBOLSdifferentialsequally.Whentheswitchisturnedoff(inter-axledifferentialunlocked)theenginepowerisallowedtoowtoanyofthe4drivetiresbasedonthe

Page 11

WARNINGSYMBOLSWARNINGIfthislightison,temperatureofthetailpipe,exhaustpipes,dieselparticularlter(DPF),selectivecatalyticreduction(SCR)deviceandsurroun

Page 12 - VehicleSafety

WARNINGSYMBOLSWARNINGThisshouldbeconsideredanemergency.YoushouldstopthevehicleassafelyaspossibleandturnOFFtheignition.Thevehiclemustbeservicedandthepr

Page 13

INTRODUCTIONExample:WARNINGDonotcarryadditionalfuelcontainersinyourvehicle.Fuelcontainers,eitherfullorempty,mayleak,explode,andcauseorfeedare.Donotca

Page 14 - ASpecialWordAbout

WARNINGSYMBOLS27.SeatBelt,FastenIlluminateswhentheignitionkeyisturnedonasaremindertofastenyourseatbelt.28.SuspensionDumpIlluminateswhensuspensionairba

Page 15 - Operator'sManuals

OPTIONALGAUGESOPTIONALGAUGESIntroductionListedherearegaugesthatmayormaynotbeonyourdashboardorthecenterinstrumentcluster.Forvehicleswithatelematicnavig

Page 16 - OtherSources

OPTIONALGAUGESFuelFilterRestrictionThisgaugetellsyoutheconditionofthefuellterbyindicatingtherestrictionfromthefuelltertothefuelpump.Checktheenginema

Page 17 - CABANDFRAME

OPTIONALGAUGESEngine,OilTemperatureTheEngineOilT emperaturegaugeindicatestheengineoiltemperature.Iftheoiltemperatureexceedsthemaximumlimits,aredwarnin

Page 18 - DoorLock

OPTIONALGAUGESTransmissionTemperatureGaugeYourTransmissionTemperatureGaugeindicatesthetemperatureoftheoilinyourtransmission.Watchthisgaugetoknowwhenyo

Page 19 - Operation

OPTIONALGAUGESSuspensionLoadAirPressure,#1,#2SuspensionLoadAirPressure#1SuspensionLoadAirPressure#2TheSuspensionLoadAirPressuregaugeindicatestheamount

Page 20 - ClimbingOntotheDeck

OPTIONALGAUGESTrailerAirTankAirPressureTheTrailerAirTankAirPressuregaugeindicatestheamountofairpressureinthetrailerbrakeairtank.TransferCaseOilTempera

Page 21

OPTIONALGAUGESTransmissionRetarderOilTemperatureTheTransmissionRetarderOilTemperaturegaugeindicatesthetemperatureoftheoilinthetransmissionretarder.NOT

Page 22 - GETTINGTOYOUR

SWITCHESSWITCHESDashSwitchesThiscustomvehiclewillhaveawidevarietyofswitchcontrolledequipment.However,thisparticularvehiclemaynothaveeveryswitchidenti

Page 23 - HoodTilt

SWITCHESSymbolNameSymbolColorStandardOptionPage5.Axle,Diff-Lock-SingleRearAmber●SeeAxle,Diff-Lock-SingleRearonpage3-60.6.Axle,Inter-AxleDifferentialLo

Page 24 - HoodHold-OpenDevice

INTRODUCTIONVehicleSafetyWARNINGDonotdrinkalcoholanddrive.Yourreexes,perceptions,andjudgmentcanbeaffectedbyevenasmallamountofalcohol.Youcouldhaveaser

Page 25

SWITCHESSymbolNameSymbolColorStandardOptionPage12.DumpTruckGateRed●SeeDumpTruckGateonpage3-60.13.Engine,BrakeLevelNone●SeeEngine,BrakeLevelonpage3-60.

Page 26 - RESTRAINTS

SWITCHESSymbolNameSymbolColorStandardOptionPage19.Engine,RemoteThrottleAmber●SeeEngine,RemoteThrottleonpage3-61.20.Engine,ShutdownNone●SeeEngine,Shutd

Page 27 - SafetyRestraintBelts

SWITCHESSymbolNameSymbolColorStandardOptionPage26.IgnitionKeySwitch●SeeIgnitionKeySwitchonpage3-90.27.Lights,AuxiliaryGreen●SeeLights,Auxiliaryonpage3

Page 28 - Tounfastenthebelt:

SWITCHESSymbolNameSymbolColorStandardOptionPage33.Lights,FloodISO3732SpareAmber●SeeLights,FloodISO3732Spareonpage3-63.34.Lights,FogGreen●SeeLights,Fog

Page 29 - TetherBelts

SWITCHESSymbolNameSymbolColorStandardOptionPage39.Lights,Marker/Clearance/TrailerNone●SeeLights,Marker/Clearance/Traileronpage3-64.40.Lights,ParkLight

Page 30

SWITCHESSymbolNameSymbolColorStandardOptionPage46.PowerTake-off(PTO),RearAmber●SeePowerT ake-off(PTO),Rearonpage3-65.47.Suspension,Axle,PusherGreen●Se

Page 31 - DuringPregnancy

SWITCHESSymbolNameSymbolColorStandardOptionPage53.Trailer,Axle(3rdAxle)LiftGreen●SeeTrailer,Axle(3rdAxle)Liftonpage3-66.54.Trailer,AxleLiftForwardGree

Page 32 - Restraints

SWITCHESSymbolNameSymbolColorStandardOptionPage60.Trailer,DumpGateRearRed●SeeTrailer,DumpGateRearonpage3-66.61.Trailer,HotlineGreen●SeeTrailer,Hotline

Page 33

SWITCHES1.AxleDiff-Lock-DualTurnswitchontoengageFrontandRearAxleDiffLock.2.AxleDiff-Lock-ForwardRearTurnswitchontoengageForwardRearAxleDiffLock.3.Axle

Page 34 - UpperRearSleeperStorage

SWITCHESvehicle,seetheenginebrakeowner’smanualforadditionalenginebrakeinformation.15.Engine,CruiseControlOn/OffTurnswitchontoactivateCruiseControlSyst

Page 35

INTRODUCTIONbeentrained,getthepropertrainingbeforeyoudrive.Onlyqualieddriversshoulddrivethisvehicle.CaliforniaProposition65Warning•Dieselengineexhaus

Page 36 - •Ifanyseatbeltorbunkrestraint

SWITCHES20.Engine,ShutdownTestMomentarilypushswitchintoactivatetheshutdownsystem.21.Exhaust,DieselParticulateFilter(DPF)RegenerationSwitchManuallycont

Page 37 - START-UP

SWITCHES29.Lights,DaytimeRunningLights(DRL)(withoptionalover-rideswitch)Threecontrols(orconditions)willaffectwhetherthesystemisONorOFF:•headlight(mast

Page 38 - VehicleLoading

SWITCHES35.Lights,HazardWiththeswitchintheONposition,theemergencyashermakesallfourturnsignals(frontandrear)ashsimultaneously.Theasherworksindepende

Page 39

SWITCHES44.PowerTake-off(PTO)TurnswitchontoengagePTO.YourvehiclemaybeequippedwithadashmountedswitchthatcontrolsPTOengagement/disengagement.Whentheoper

Page 40

SWITCHES52.Trailer,AirSupplyTheredoctagonknobcontrolstheairsupplytothetrailer.53.Trailer,Axle(3rdAxle)LiftTurnswitchontolift3rdTrailerAxle.54.Trailer,

Page 41 - EngineCompartmentChecks

SWITCHES1.Tilt/TelescopingSteeringColumnDependingonyourvehicle’sconguration,youmayhaveeitheraTilt/T elescopingoraxedsteeringcolumn.•Thetiltfeatureal

Page 42

SWITCHESSteeringColumnUnlocked2.TurnSignal/HighBeamSwitchNOTETheignitionkeymustbeturnedtoONforthesignal/switchtooperate.Thelever-actionturnsignal/high

Page 43

SWITCHESWARNINGAfteryoucompleteaturn,shutthesystemoffbyreturningthelevertothe“OFF”(center)position.Failuretoshutoffaturnsignalcouldconfuseotherdrivers

Page 44 - WeeklyOperations

SWITCHESIDandClearanceLightsFlashWindshieldWipers/WasherYourvehicleisequippedwithatwo-speed,intermittentwindshieldwipersystem.Thewindshieldwipersystem

Page 45 - EMERGENCY

SWITCHESToactivatethewipersforoneswipewithoutactivatingthewasher(“mist”function),pushtheturnsignalleverin(towardsthesteeringcolumn)andreleaseinlesstha

Page 46

INTRODUCTIONEnvironmentalProtectionWARNINGDieselengineexhaustandsomeofitsconstituentsareknowntotheStateofCaliforniatocausecancer,birthdefects,andother

Page 47 - WHATTODOIF

SWITCHESSteeringWheelControls(Optional)CAUTIONUndernocircumstancesshouldyouattempttoservicethesteeringwheel,clockspring,oranyoftheelectricalwiringinth

Page 48 - EngineOilPressureLamp

SWITCHESOperatingtheSystemHorn-Depressingthebottomcenterbaractivatestheelectrichorn.CruiseControl-Vehicleswithsteeringwheelcontrolswillhavecruisecontr

Page 49 - •Climbingalonghillonahotday

SWITCHESWARNINGDonotoperatethecruisecontrolwhenoperatingonroadsurfaceswithpoortraction(wet,icy,orsnowcoveredroads)orinheavytrafc.Accelerationscausedb

Page 50 - FuseorRelayBlows

SWITCHESWARNINGAdjustallmirrorsbeforedriving.Adjustingthemirrorswhiledrivingcancauseyoutotakeyoureyesofftheroad,whichcouldresultinanaccident.Failureto

Page 51

SWITCHES2.PowerMirrorSwitchIfyourvehicleisequippedwithpowermirrors,thedirectionalcontrolsforbothmirrorsarelocatednearthetopofthedriversidedoortrimpad.

Page 52 - VEHICLES

SWITCHES5.PowerWindowSwitchPowerwindowrockerswitchesarelocatedonthedoorpads.Depresstheswitchtoopenthewindoworpullupontheswitchtoclosethewindow.Release

Page 53 - Preparingthevehicles:

HEATINGANDAIRCONDITIONINGHEATINGANDAIRCONDITIONINGAirConditioningControls1.FanControlDial2.AUTOMode3.T emperatureControlDial4.MAXDefrost5.Dash&Flo

Page 54 - Connectthebatteries:

HEATINGANDAIRCONDITIONINGIntroductionYourvehicle'sairconditioningsystemiscapableofcontrollingthecabinairtemperatureautomaticallyorinamanualoverri

Page 55 - Removejumpercables:

HEATINGANDAIRCONDITIONINGWARNINGExhaustfumesfromtheenginecontaincarbonmonoxide,acolorlessandodorlessgas.Donotbreathetheengineexhaustgas.Apoorlymaintai

Page 56 - ANDSPRINGBRAKES

HEATINGANDAIRCONDITIONINGCAUTIONDonotstayinthevehiclewiththeenginerunningoridlingformorethan10minuteswiththevehicle'sHeaterandA/Cventilationsyste

Page 57 - RecoveryProcedure

INTRODUCTIONmustbeperformedbyanauthorizedservicefacility.Ifyouaren’tanexperiencedmechanic,ordon’thavetherightequipment,pleaseleaveallrepairstoanauthor

Page 58 - RecoveryHitchConnection

HEATINGANDAIRCONDITIONING1SunlightSensorPressingtheAUTObuttonwillenabletheautomaticairconditioningsystem.Theoperatoronlyneedstosetthetemperatureviathe

Page 59 - Differential

HEATINGANDAIRCONDITIONINGMAXDefrostTheairconditioner’sMAXDefrostfunctionautomaticallydistributesoutsideairthroughthewindshielddefrosterventsandde-mist

Page 60

HEATINGANDAIRCONDITIONINGWhatEachControlDoesFanSpeedAdjustmentTurningthisdialclockwisefromtheOFFpositionturnsthefanONandincreasesthefanspeed.AirFlowCo

Page 61

HEATINGANDAIRCONDITIONINGSleeperOverrideSwitch(forvehicleswithasleeper)Pressthisbuttoniftheuserwantstocontroltheon/offfunctionofthesleeperheatingandai

Page 62 - RecoveryHitchCapacities

HEATINGANDAIRCONDITIONINGIftheoutsideairisnotcoldenoughtocoolthecab,presstoengagethecompressorwhichwilldelivercolderair.Formorecoolingeffect,youmaynee

Page 63

HEATINGANDAIRCONDITIONINGCAUTIONDuringextremecoldweather,donotblowhotdefrosterairontocoldwindshields.Thiscouldcracktheglass.TurntheAirFlowControlDialt

Page 64 - SpringBrakes—Manual

ACCESSORIESACCESSORIESRadio(Option)Asanoption,yourvehiclehaseitheranAM/FMStereoReceiver,whichmayormaynothaveaCD,ormayhavethestereosystemintegratedwith

Page 65

ACCESSORIESCabStorageGloveBoxAgloveboxisprovidedtostoreimportantdocuments,thevehicleliteratureset(includingthisOperator'sManual)andotherrelatedma

Page 66

ACCESSORIESIgnitionKeySwitchTheignitionkeyswitch(locatedtotheleftofthesteeringcolumn)hasfourpositions:ACC(Accessories),OFF ,ON,andSTART .OFF:Inthispos

Page 67

ACCESSORIESVehicleTelematicSystemYourvehiclemaybeequippedwithanonboardtelematicssystem.ThissystemisaGlobalPositioningSatellite(GPS)-linkedcomputer.Itr

Page 68

INTRODUCTIONOtherSourcesAnotherplacetolearnmoreabouttruckingisfromlocaltruckdrivingschools.Contactonenearyoutolearnaboutcoursestheyoffer.Federalandsta

Page 69 - CONTROLS

ACCESSORIESCAUTIONDonotrelyonthetelematicsystemtorouteyoutotheclosestemergencyservices.Notallemergencyservicesareinthedatabase.NOTEThemapdatabaseisthe

Page 70

ACCESSORIESWarning/InformationalScreenWARNINGDonotletthisdevicedistractyouwhiledriving.Alwaysconcentrateonyourdriving.Distractionscouldcauseanaccident

Page 71

ACCESSORIESRotatethemirrorupordowntogetthedesiredview.PassengerSidePullOutTrayThedashboardforthefrontpassengercontainsapullouttrayforwritingconvenienc

Page 72

STARTING&OPERATINGSTARTING&OPERATINGIntroduction...4-5NormalWeather...4-5ColdWeather...4-6EngineBloc

Page 73 - INSTRUMENTPANEL

STARTING&OPERATINGMoreTransmissionTips...4-19OPERATINGTHEBRAKESYSTEMIntroduction...4-21Retarders...4-32Parki

Page 74

STARTING&OPERATINGDRIVINGTIPSANDTECHNIQUESIntroduction...4-56Coasting...4-56DescendingaGrade...4-57EngineO

Page 76

STARTING&OPERATINGSTARTING&OPERATINGIntroductionSinceeachvehicleiscustom-equipped,allengineoperationinstructionsinthismanualaregeneral.Youwill

Page 77 - 2.Tachometer

STARTING&OPERATINGmanualfortherightpressureforyourengine.Iftheoilpressuredoesn’trisewithinafewseconds,stoptheengine.Findoutwhatiswrongbeforerestar

Page 78 - 4.FuelLevel,Primary

STARTING&OPERATINGCAUTIONAlwaysunplugheaterbeforestartingtheengine.DamagetothecoolingsystemcouldoccuriftheheaterisnotturnedOFF(unplugged).Dependin

Page 79 - 5.Engine,OilPressure

CABANDFRAMEACCESSCABANDFRAMEACCESSSafetyWARNINGAlwaysreinstallstepsbeforeenteringthecaboraccessingthedeckplate.Withoutstepsyoucouldslipandfall.Failure

Page 80 - SecondaryAirPressure

STARTING&OPERATINGWARNINGExhaustfumesfromtheenginecontaincarbonmonoxide,acolorlessandodorlessgas.Apoorlymaintained,damaged,orcorrodedexhaustsystem

Page 81

STARTING&OPERATINGNOTE•Donotstayinthevehiclewiththeenginerunningoridlingformorethan10minuteswiththevehicle’sHeaterandA/CventilationsysteminRECIRCo

Page 82 - DriverInformationDisplay

STARTING&OPERATINGTransmissionIncoldweather(below32°F(0°C),youmayndshiftingsluggishwhenyourststartup.Transmissionwarm-upisespeciallyimportantatt

Page 83

OPERATINGTHEENGINEOPERATINGTHEENGINEStationaryPTOOperationThecruisecontrolbuttonsforthisvehiclemaybeusedtocontroltheenginerpmwhenthevehicleisstationar

Page 84 - 2.OutsideAirTemperature

OPERATINGTHEENGINEWARNINGDonotworkonornearthefanwiththeenginerunning.Anyoneneartheenginefanwhenitturnsoncouldbeinjured.IfitissetatMANUAL,thefanwilltur

Page 85

OPERATINGTHEENGINENOTEThewinterfrontisdesignedtominimizethetemperaturedifferencesacrosstheradiatorandreducethepossibilityofcoolingmoduledamage.Afterma

Page 86 - &ShiftIndicatorArea

OPERATINGTHETRANSMISSIONOPERATINGTHETRANSMISSIONOperatingHydraulicClutch(ManualTransmission)Manualtransmissionswillalsohaveaclutchpedalsituatedtothele

Page 87 - 9.MainContentArea

OPERATINGTHETRANSMISSIONPuttingtheVehicleinMotionAftermakingsurethevehicle'soilandairpressurearecorrectandallotherpartsandsystemsareinproperworki

Page 88

OPERATINGTHETRANSMISSIONobtained.Forfurtherinformation,seeMoreDrivingTipsandT echniquesonpage4-56.ShiftingGearsinaNewVehicleShiftcarefullyinanewvehicl

Page 89

OPERATINGTHETRANSMISSIONDuringNormalDrivingIfyouwanttoshiftdirectlyintoanygearotherthanrstorreverse,depresstheclutchpedalonlyfarenoughtoreleasetheclu

Page 90 - DescriptionofMenuScreens

CABANDFRAMEACCESSDoorLockandKeysDoorLockDoorscanbelockedfromtheinsidebyusingthelockbutton.Closethedoorthenpushthebuttondowntolock.Doorsautomaticallyun

Page 91 - IgnitionTimer

OPERATINGTHETRANSMISSIONAutomaticandAutomatedTransmissionsAnautomaticorautomatedtransmissionmakesshiftingmucheasier.Itremainsimportanttocompletelyunde

Page 92

OPERATINGTHETRANSMISSIONWARNINGIfyourvehiclehasanautomatedtransmission,beawarethatitcanrollbackwardswhenstoppedonahillorgrade,orwhenstartingfromastopo

Page 93 - TruckInformation

OPERATINGTHETRANSMISSION•Neverdownshiftwhenthevehicleismovingtoofast.•Neverslamorjerktheshiftlevertocompletegearengagement.•Nevercoastwiththetransmiss

Page 94 - WarningandFaults

OPERATINGTHEBRAKESYSTEMOPERATINGTHEBRAKESYSTEMIntroductionThisvehicle’sbrakesystemfunctionswiththeuseofcompressedairgeneratedfromtheengine’saircompres

Page 95 - Settings

OPERATINGTHEBRAKESYSTEMWARNINGTheAnti-LockBrakeSystemisacriticalvehiclesafetysystem.Forthesafetyofyouandothersaroundyou,havethevehiclesubmittedforperi

Page 96

OPERATINGTHEBRAKESYSTEMWhendriveninabobtailmode,thesetractorswillrequiregreaterbrakepedalapplicationtoprovidetheequivalentbrakingtoabobtailtractornote

Page 97

OPERATINGTHEBRAKESYSTEMNOTEFordoublesortriples,thelampdoesnotdistinguishbetweentrailers.AnABSprobleminanyofthetrailerswillactivatetheTrailerABSWarning

Page 98

OPERATINGTHEBRAKESYSTEMAdvancedABSwithStabilityControlThisvehiclemaybeequippedwithanoptionalElectronicStabilityProgram(ESP).ESPisafeatureforABS-equipp

Page 99

OPERATINGTHEBRAKESYSTEMYawStabilityYawstabilitycounteractsthetendencyofavehicletospinaboutitsverticalaxis.Duringoperation,ifthefrictionbetweentheroads

Page 100 - WARNINGSYMBOLS

OPERATINGTHEBRAKESYSTEMESPMayReduceTheVehicleSpeedAutomaticallyTominimizeunexpecteddecelerationandreducetheriskofacollisiontheoperatormust:•Avoidaggre

Page 101

CABANDFRAMEACCESSRemoteKeylessEntry(RKE)(Optional)ThisvehiclemaybeequippedwithaRemoteKeylessEntry(RKE)systemthataddssecurityandconveniencetoyourvehicl

Page 102

OPERATINGTHEBRAKESYSTEM•Therearemechanicalproblemswithsuspensionlevelingofthetractorortrailerresultinginunevenloads,•Thevehicleismaneuveringonahighban

Page 103

OPERATINGTHEBRAKESYSTEMWARNINGForvehiclesequippedwithESP“ElectronicStabilityProgram”donotreplacethevehicle’ssteeringwheelwithanaftermarketordifferentp

Page 104

OPERATINGTHEBRAKESYSTEMisapplyingthedrivewheelbrakesorreducingenginetorque.Donotallowthetractioncontrollamptoremainoncontinuouslyforanextendedlengthof

Page 105 - DescriptionofWarning

OPERATINGTHEBRAKESYSTEMuse,theASRWarningLampblinkscontinuously.Off-RoadABSFunctionSwitch(option)Yourvehiclemaybeequippedwithaseparateswitchtoactivatea

Page 106

OPERATINGTHEBRAKESYSTEM•Atspeedsbetween10and25mph,theABScontrolsoftwareismodiedtoallowshortperiods(0.25seconds)oflocked-wheelcycles.•Atspeedsbelow10m

Page 107

OPERATINGTHEBRAKESYSTEMonlyhelpstheservicebrakesbyusingpressuretoslowthedrivetrain.Usetheservicebrakesforquickstops.Donotusetheretarderwhenoperatingon

Page 108

OPERATINGTHEBRAKESYSTEMWARNINGDonotrelyonyourautomatictransmissionhydraulicretardertostopyourvehicle.Ifyourengineshutsdown,thevehicle’sretarderwillcea

Page 109

OPERATINGTHEBRAKESYSTEMbrakesbutwillnotdisengagethetrailerparkingbrakes(ifapplicable).Eitherknobwillpopbackoutifthesystempressureisnotabove60psi(414kP

Page 110

CRUISECONTROLCRUISECONTROLCruiseControlSwitchThisvehiclemayhavecruisecontrolswitcheslocatedonthesteeringwheelinsteadoftheswitchesonthedashboard.Theins

Page 111 - OPTIONALGAUGES

CRUISECONTROL•PresstheON/OFFbuttonifthevehiclehasdashboardmountedcruisecontrolswitchesortheCANCELbuttonifthevehiclehascruisecontrolswitchesonthesteeri

Page 113 - FuelPressureGauge

CABANDFRAMEACCESSBatteriesThekeyfobusesoneCR2032,3Vbattery.Batteriesshouldlastapproximatelythreeyears,dependingonuse.Consistentlyreducedrangeisanindic

Page 114 - Gauge(ForwardandRear)

CRUISECONTROLInvehicleswithEatontransmissions,thecruisecontrolswitchesmaybelocatedontheshiftcontrolknob.AdaptiveCruiseControl(Optional)Thisvehiclemayh

Page 115

CRUISECONTROLrepeatingatarateof42tonesperminute.Level2(Amber)FollowingDistanceAlertThiswarningisactivewhenthefollowingdistanceislessthanwhatissetinthe

Page 116

CRUISECONTROLWARNINGTheWingman®ACBsensormaynotbeabletodetectvehiclesandobjectswithlimitedmetalsurfaces(suchasrecreationalvehicles,horse-drawnbuggies,m

Page 117 - Temperature

AXLEAXLEDifferentialLockThevehiclemaybeequippedwithswitchestolocktheeitheroftherearaxledifferentials.Dependingonhowthevehicleisspecied,acombinationin

Page 118 - SWITCHES

AXLEDualRange(Two-Speed)RearAxleYourvehiclemaybeequippedwithatwo-speedordualrangeaxle(option).Youcanselecttworearaxleratiosforoperatingunderheavyloads

Page 119

AXLEStarting-Up1.Unlocktheinter-axledifferentialbeforestarting.2.PuttheRangeSelectorintheLOWrange.Shiftthetransmissiontostartthevehiclemoving.3.Whenyo

Page 120

AXLELOWtoHIGH(Cruising)Whenyougofromroughterraintohighwaydriving,shifttheaxletotheHIGHrangefollowingthisprocedure:1.BesurethedifferentialisUNLOCKED.2.

Page 121

AXLEGAWRandtheloadthatisbeingcarried.Thevehiclewillhaveswitchesonthedashtocontrolthepositionoftheauxiliaryaxles.Incertainsituations,however,thesystemw

Page 122

AXLEAxleCreepRatingDenitionCreepRatingsLowspeed,off-highway(worksite)axleloads,whichexceedthestandardgrossaxleweightrating(GAWR)ofaparticularaxle.Ope

Page 123

AXLECAUTIONAchangeintiresizeoneithertheauxiliaryaxlesorthedrive/steeraxlescanchangethecalibrationoftheauxiliaryaxles.Iftiresareinstalledwithadifferent

Page 124

CABANDFRAMEACCESSWARNINGKeepstepsclean.Cleananyfuel,oil,orgreaseoffthestepsbeforeenteringthecaboraccessingthedeckplate.Steppingonaslipperysurfacecanca

Page 125

AXLEGeneralCalibrationGuidelinesTheseinstructionsaregeneralinnature.Formorespecicinstructions,reviewthepusherortagsuspensionmanufacturersmaintenancem

Page 126

AXLEMaximizingDriveAxleTractionAdjustthepressureregulatorcontrolknobtoalowerpressureuntildesiredtractionisobtained.Byreducingairpressureatpusherortaga

Page 127

AXLENon-liftable(Non-steerable)AxlesSomesuspensionsrequiredumpvalvecalibration.Example:Newaydeadaxlesdonotlift,buttheaircanbedumpedoutofthemtounloadth

Page 128

SUSPENSIONSUSPENSIONSettingRideHeightVehiclesequippedwithrearairsuspensionshavetheirrideheightandaxle(pinion)angle(s)presetatthefactory.Theseareprecis

Page 129

SUSPENSIONCAUTIONCompletingthisprocedurewillenableyoutosafelyreachthenearestauthorizedPeterbiltrepairfacilitytohaverideheightandpinionangleresetusingt

Page 130

SUSPENSIONWARNING•Therearofavehiclewilldropabout31/2inches(88mm)whentheairspringsaredeated.Ensurethatnopersonsorobjectsthatcouldbekilled,injuredordam

Page 131

SUSPENSIONDrivingwithDeatedAirSpringsIfanairspringisruptured,therewillbeenoughairpressuretodrivethevehicletoasafestopoffthehighwaytoinvestigatethepro

Page 132

AFTER-TREATMENTSYSTEMAFTER-TREATMENTSYSTEMIntroductionThisvehiclewillhasanexhaustAfter-TreatmentSystem(ATS),tocontrolvehicleexhaustemissions,whichcons

Page 133

DRIVINGTIPSANDTECHNIQUESDRIVINGTIPSANDTECHNIQUESIntroductionThissectioncoversadditionaldrivingtipsandtechniquesonhowtodriveyourvehiclemoreefciently.C

Page 134 - Introduction

DRIVINGTIPSANDTECHNIQUESDescendingaGradeWARNINGDonotholdthebrakepedaldowntoolongortoooftenwhilegoingdownasteeporlonggrade.Thiscouldcausethebrakestoove

Page 135 - 1.Tilt/TelescopingSteering

GETTINGTOYOURENGINEGETTINGTOYOURENGINEHoodHoldDownsHoodholddownskeepahoodfromopeningunexpectedly.CAUTIONAhoodnotlatchedsecurelycouldopenduringoperatio

Page 136 - TurnSignals

DRIVINGTIPSANDTECHNIQUESUseofTachometerThetachometerisaninstrumentthataidsinobtainingthebestperformanceoftheengineandmanualtransmission,servingasaguid

Page 137 - •Thehighbeamscanbe

DRIVINGTIPSANDTECHNIQUESWARNINGDonotlookattheInstrumentClusterDisplayforprolongedperiodsoratitrepeatedlyinashortperiodoftimewhilethevehicleismoving.Ex

Page 138 - WindshieldWipers/Washer

DRIVINGTIPSANDTECHNIQUESFuel-ExcessConsumptionThevehicle'sfuelconsumptionisconnectedtothreeimportantfactors:maintenance,drivinghabits,andgeneralc

Page 139 - 3.TrailerBrakeHandValve

DRIVINGTIPSANDTECHNIQUESDrivingHabitsWrongdrivinghabitsmustbecorrectedandtherecommendationsoneconomicdrivingshouldbefollowed.Drivingfactorsaffectingfu

Page 140 - SystemDescription

SLEEPERBUNKSSLEEPERBUNKSSleeperBunkIfyourvehiclehasanupperandlowerbunk,theupperbunkcanbefoldedupoutofthewaytoprovideyouwithmoredressingareainthesleepe

Page 141 - OperatingtheSystem

SLEEPERBUNKSWARNINGBesuretherestraintsystemisusedwhenanyoneisoccupyingthesleeperwhilethevehicleismoving.Inanaccident,anunrestrainedpersonlyinginasleep

Page 142 - DoorMountedControls

STOPPINGTHEENGINESTOPPINGTHEENGINEBeforeStoppingtheEngineAhotenginestoresagreatamountofheat.Itdoesn’tcooldownimmediatelyafteryoushutitoff.Alwayscoolyo

Page 143 - 1.MirrorHeatButton

STOPPINGTHEENGINEWARNINGDieselfuelinthepresenceofanignitionsource(suchasacigarette)couldcauseanexplosion.Amixtureofgasolineoralcoholwithdieselfuelincr

Page 144 - 4.PowerDoorLockSwitch

STOPPINGTHEENGINEFinalStopTomakesureyourvehicleisreadytogoafteralongstop(suchasovernight),pleasefollowthesuggestionsbelow.Yourvehiclewillbeeasiertoget

Page 145

STOPPINGTHEENGINEairsupply.Besuretoclosethedrainsbeforeleavingthevehicle.OpeningDrains4.Securethevehicle.Closeallthewindowsandlockallthedoors.4-674

Page 146 - CONDITIONING

GETTINGTOYOURENGINE2.PullLatchtoOpen3.PullUptoSeparateHoodTiltToopenyourhood,unlockthehoodholddownsbyunlatchingthem.Putoneorbothhandsonthetopofthehood

Page 148

MAINTENANCEPREVENTIVEMAINTENANCESCHEDULEIntroduction...5-9MaintenanceSchedule...5-12LUBRICANTSPECIFICATIONSIntroduction...

Page 149 - AutomaticAirConditioning

MAINTENANCEAIRSYSTEMIntroduction...5-47AirDryer...5-50AirTanks...5-52AirGaugesandAirLeaks...5-53A

Page 150 - Semi-AutomaticControl

MAINTENANCEELECTRICALElectricalSystem...5-75LightBulbs...5-76BulbSpecications...5-77Fuses,CircuitBreakersandRel

Page 151

MAINTENANCETurbocharger...5-97AirCleaners...5-98FilterMinder...5-99ExhaustSystem...5-99FUELSYSTE

Page 152

MAINTENANCEAirFilters...5-111Heater...5-113AirConditioner...5-114NOISEANDEMISSIONCONTROLNoiseEmissionWarr

Page 153 - Operatingtipswhen

MAINTENANCEDRIVELINEDriveshaftMaintenance...5-134U-Joints...5-134TIRESANDWHEELTires...5-135WheelMountingandF

Page 154

MAINTENANCEClutchAdjustment...5-150ClutchAdjustment-NormalWear...5-1505-75

Page 156 - ACCESSORIES

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCESCHEDULEIntroductionPreventivemaintenanceprogrambeginswiththedailychecks.SeeDriver’sCheckListonpage1

Page 157 - Appliances

GETTINGTOYOURENGINEPullwithhandfromhereHoodHold-OpenDeviceThehoodisequippedwithahoodhold-opendevice.Inorderforthehoodhold-opendevicetobecomeengaged,th

Page 158

PREVENTIVEMAINTENANCESCHEDULEWARNINGDisconnectthebatterygroundstrapwheneveryouworkonthefuelsystemortheelectricalsystem.Whenyouworkaroundfuel,donotsmok

Page 159 - VehicleTelematicSystem

PREVENTIVEMAINTENANCESCHEDULEdependentonthevehicle’soperatingenvironment.OnhighwayisdenedforapplicationswherethevehicleisNOTusedoffofapavedroadduring

Page 160 - ScreenDisplayOn/Off

PREVENTIVEMAINTENANCESCHEDULEMaintenanceScheduleNewVehicleMaintenanceScheduleNewVehicleMaintenanceScheduleAfterFirstMiles(km)Operation\FrequencyFirstD

Page 161 - PassengerSide'down'

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDECheckthekingpinlockandplatefor

Page 162 - PassengerSidePullOut

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDETotalVehicleAlignmentCheckanda

Page 163 - STARTING&OPERATING

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEFrontSpringInspectforcrackedle

Page 164

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEVisuallyinspectfordamageorleak

Page 165

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDECheckthe“cold”lllevelatthedif

Page 166

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEU-boltsCheckthetorque.Tightent

Page 167 - OPERATING

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDECheckthepushrodtravelandcheckt

Page 168

GETTINGTOYOURENGINEWARNINGBeforeopeningorclosingthehood,makesureyourfootingissecureandstable.Failuretodosomaycausethehoodtocloseuncontrollablywhichmay

Page 169 - EngineWarm-up

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEBrakepadsInspect;replaceasrequ

Page 170

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEHubs(non-LMS)Checkthebearingen

Page 171

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEInspectforvisibledamage,signso

Page 172 - Transmission

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEAirintakepiping,mounting,andch

Page 173 - OPERATINGTHE

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDECheckinationpressure(shownonp

Page 174 - Winterfronts

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEReservoirChecktheuidlevel(sho

Page 175 - EngineControlDisplay

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDESteeringintermediateshaftU-joi

Page 176 - TRANSMISSION

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDELubricate*.XXModelsSPL-90,1710

Page 177 - PuttingtheVehicleinMotion

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDELubricate*.X ModelsSPL-140/140

Page 178 - ClutchBrakeandTravel

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEBatterycablesCheckthecondition

Page 179 - DoubleClutching

SEATSANDRESTRAINTSSEATSANDRESTRAINTSIntroductionThissectioncoverstheoperationandsafeuseofyourseats.Forfurtherinformationonfeaturesandadjustmentofthese

Page 180 - HillHold

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEHeadlampsChecktheaimandadjusta

Page 181

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEAirconditionerOperatethesystem

Page 182 - •Toprovidesmoothgear

PREVENTIVEMAINTENANCESCHEDULEPREVENTIVEMAINTENANCE(PM)INTERVALSRecommendedPMIntervalSYSTEMCOMPONENTMAINTENANCETASKIABCDEAircompressorgovernorReplaceai

Page 183 - BRAKESYSTEM

LUBRICANTSPECIFICATIONSLUBRICANTSPECIFICATIONSIntroductionWARNINGHandlelubricantscarefully.Vehiclelubricants(oilandgrease)canbepoisonousandcausedeath,

Page 184 - OPERATINGTHEBRAKESYSTEM

LUBRICANTSPECIFICATIONSWARNINGExhaustfumesfromtheenginecontaincarbonmonoxide,acolorlessandodorlessgas.Apoorlymaintained,damaged,orcorrodedexhaustsyste

Page 185 - TrailerABS

LUBRICANTSPECIFICATIONSPipeandHoseClampsUsethefollowingtablefortorquespecicationstocheckpipeandhoseclamps.PipeandHoseClampTorqueValuesTORQUE APPLICAT

Page 186 - PLC)Option

LUBRICANTSPECIFICATIONSMasterLubricationIndexLubricantSymbolKeyATFMD3orMERCON®-approvedautomatictransmissionuidBBHightemperatureballbearinggrease.Che

Page 187 - RollStabilityProgram

LUBRICANTSPECIFICATIONSComponentLubricationIndexUniversalJointsEP*DriveShaftSplinesCL*SteeringColumnCLAlternatorBearingBB*FanHubBB*PowerSteeringReserv

Page 188 - YawControl

LUBRICANTSPECIFICATIONSComponentLubricationIndexManualTransmissionHydraulicClutchDOT3orDOT4(BrakeFluid)*Consultmanufacturerorlubricantsupplierforspeci

Page 189

LUBRICANTSPECIFICATIONSFullerTransmissionLubricationFullertransmissionsaredesignedsothattheinternalpartsoperateinabathofoilcirculatedbythemotionofgear

Page 190

SEATSANDRESTRAINTSleverslocatedeitherbeneathoratthesidesoftheseat.Driver'sSeatwithAirSuspensionWARNINGBeforedrivingorridinginvehicle,ensurethatth

Page 191 - Re-Calibration

LUBRICANTSPECIFICATIONSRecommendedLubricantsTypeGrade(SAE)AmbientTemperature50Above10°F(-12°C)40Above10°F(-12°C)HeavyDutyEngineOilMIL-L-2104B,C,orD;AP

Page 192 - •Ifadrivewheelstartstospin

LUBRICANTSPECIFICATIONSAllisonTransmissionLubricationLubricationChangeandInspection•Refertoyourtransmissionmanual(furnishedseparately)forlubricationin

Page 193 - FunctionWorks

LUBRICANTSPECIFICATIONSTypeGrade(SAE)AmbientTemperature*SyntheticGearOilMeetingMIL-2105CorAPI-GL5EP75W90EP75W140All*EPGearOilsarenotrecommendedwhenlub

Page 194 - Retarders

LUBRICANTSPECIFICATIONSMeritorAxleLubricationNOTEAxlesutilizedin100%off-highwayusearenoteligibleforMeritor’sAdvancedLubeRearDriveAxleprogram.UnderMeri

Page 195 - TransmissionRetarder

LUBRICANTSPECIFICATIONSApplicationTypeOfLubricantMileageIntervalSynthetic120,000mi.(192,000km)SyntheticwithPumpandFilter240,000mi.(384,000km)CityDeliv

Page 196 - ParkingBrake

LUBRICANTSPECIFICATIONSTypeofLubricantOn-HighwayMi.(km)MaximumChangeIntervalOn/OffHighwaySevereServiceMi.(km)MaximumChangeIntervalMineral-Based120,000

Page 197

LUBRICANTSPECIFICATIONSSteeringGearLubricationFluidRellThefollowingrecommendationsareforgeneralpurposesteeringsystems(bothTRWandSheppard).•Fornormalt

Page 198 - CRUISECONTROL

AIRSYSTEMAIRSYSTEMIntroductionWARNINGDonotattempttomodify,alter,repairordisconnectanycomponentoftheairsystem.Repairsormodicationstotheairsystem,other

Page 199 - •Taptheclutchpedal

AIRSYSTEMWARNINGNeverattempttodisassembleacomponentuntilyouhavereadandunderstoodrecommendedprocedures.Somecomponentscontainpowerfulspringsandinjurycan

Page 200 - AdaptiveCruiseControl

AIRSYSTEMWARNINGIfthesupplyandservicetanksarenotdrainedattherecommendedfrequency,watercouldentertheairlinesandvalves.Thiscouldcausecorrosionorblockage

Page 201

SEATSANDRESTRAINTSYourvehicleisequippedwithaseatbeltindicatorinthewarninglightdisplayabovethespeedometer/tachometer(see“SeatBelt,Fasten”onpage3-42).La

Page 202

AIRSYSTEMTwiceaYear•Maintaintheaircompressortopreventexcessiveoilby-pass.Seeyourmaintenancemanualfordetails.•Replacewornsealsinvalvesandairmotorsasthe

Page 203 - DifferentialLock

AIRSYSTEMandnon-compressingcycle)inanormalfashionoritmaybeduetoexcessiveleaksintheairsystem.•Inareaswheremorethana30°F(17°C)rangeoftemperatureoccursin

Page 204 - DualRangeAxleOperation

AIRSYSTEMTheAD-ISSeriesairdryerhasincorporatedintoitsdesignvariouscomponentsthathavetypicallybeeninstalledseparatelyonthevehicle(seebelowforcomponents

Page 205 - Starting-Up

AIRSYSTEMYourauthorizeddealercarriesrebuildkitsformostunits.AirGaugesandAirLeaksYourvehiclecomeswithairpressuregaugesfortwoseparatesystems,PrimaryandS

Page 206

AIRSYSTEMSecondaryAirPressureGaugeFollowtheprocedurebelowtocheckthecompressedairsystemforleaks:1.Periodically,oraftermaintenanceorreplacementofairsyst

Page 207 - •Non-liftable(somesuspensions

AIRSYSTEMPreventiveMaintenanceThefollowingservicechecksareprovidedforyourinformationonlyandshouldbeperformedbyacertiedmechanic.Contactyourdealerorthe

Page 208 - CreepRatings

BRAKESYSTEMBRAKESYSTEMBrakeAdjustmentWARNINGDonotworkonthebrakesystemwithouttheparkingbrakesetandwheelschockedsecurely.Ifthevehicleisnotsecuredtopreve

Page 209 - CalibrationProcedure

BRAKESYSTEMWARNINGDonotuseanyreplacementpartinthebrakesystemunlessitconformsexactlytooriginalspecications.Anonconformingpartinyourvehicle'sbrake

Page 210 - Operationguidelines

BRAKESYSTEM•Haveaqualiedmechanicperformadetailedinspectionifthenotchesarenotfound.Thepadsandrotorsshouldbemeasuredandcomparedagainstthemanufacturerss

Page 211

BRAKESYSTEMDrumBrakesHavebrakedrumliningsanddiscbrakepadsinspectedbyaqualiedmechanicforwearatregularintervalsaccordingtothemaintenanceschedule.Inseve

Page 212 - Non-liftable(Non-steerable)

SEATSANDRESTRAINTSIfthebeltislocked,leanthebodybacktoremoveanytensioninthebelt.Afterreleasingthebelt,allowthebelttoretractcompletelybyguidingthebeltto

Page 213 - SUSPENSION

BRAKESYSTEMWARNINGManualadjustmentofautomaticslackadjustersisadangerouspracticethatcouldhaveseriousconsequences.Itgivestheoperatorafalsesenseofsecurit

Page 214

CABCABExteriorMaintenancePaintedSurfacesWashpaintedsurfacesfrequentlytoremovegrimeandcausticdepositswhichmaystainthenish.SeeCleaning,Protecting,andWe

Page 215 - •Forasingleaxle,makethe

CABTailPipeSurfaceCleaningWARNINGAlwaysallowhotsurfacestocooldownbeforeattemptingtoworknearthem.Failuretocomplymayresultindeathorpersonalinjury.Tomain

Page 216 - DrivingwithDeatedAir

CABVehicleCleaningPrecautionsWARNINGHandlecleaningagentscarefully.Cleaningagentsmaybepoisonous.Keepthemoutofthereachofchildren.Failuretocomplymayresul

Page 217 - AFTER-TREATMENT

CABCAUTIONDonotaimthewaterjetdirectlyatdoorlocksorlatch.Tapethekeyholestopreventwaterfromseepingintothelockcylinders.Waterinlockcylindersshouldberemov

Page 218 - TECHNIQUES

CABCleaningtheChassis•Hosedirtandgrimefromtheentirechassis.Then,ifanoilleakdevelops,youwillbeabletodetectiteasier.•Corrosivematerialsusedforiceandsnow

Page 219 - EngineOverspeed

CABFactorscontributingtoreducedseatbeltlife:•Heavytruckstypicallyaccumulatetwiceasmanymilesastheaveragepassengercarinagiventimeperiod.•Seatandcabmovem

Page 220

CABInspectionGuidelinesFollowtheseguidelineswheninspectingforcuts,fraying,extremeorunusualwearofthewebbing,anddamagetothebuckle,retractor,hardware,oro

Page 221 - UseofInstrumentCluster

CABthesun'sultravioletrays.Replacethesystem.SeatBeltInspectionPoints1Webcutorfrayedorextremelywornatlatcharea.2WebcutorfrayedatD-loopwebguide.3Co

Page 222 - Maintenancefactorsaffecting

CABWindshieldWiper/WasherThewindshieldwipersystemismaintenancefree.Checkwiperbladesannuallyorevery60,000miles(96,000km).WasherReservoirCAUTIONDonotuse

Page 223 - Thefollowinggeneral

ContentsSafetyEmergencyControlsDrivingMaintenanceInformationIndex1234567

Page 224 - SLEEPERBUNKS

SEATSANDRESTRAINTSWARNINGDonotremove,modify,orreplacethetetherbeltsystemwithadifferenttethersystem.Afailedormissingtetherbeltcouldallowtheseatbasetofu

Page 225 - SleeperOccupantRestraint

COOLINGSYSTEMCOOLINGSYSTEMCoolingsystemmaintenanceYourengine’scoolingsystemisstandardwithExtendedLifeCoolant(ELC).ELCconsistsofamixtureofethyleneglyco

Page 226 - STOPPINGTHEENGINE

COOLINGSYSTEMbetween-30°Fand-45°F(-34°Cand-43°C).DesiredELC/Waterratio:0%10%15%20%25%30%35%40%45%50%55%60%65%70%75%80%85%90%100%Freezepoint°F(°C)+32(0

Page 227 - RefuelBeforetheFinalStop

COOLINGSYSTEMToppingOffWARNINGRemovingthellcaponahotenginecancausescaldingcoolanttosprayoutandburnyoubadly.Iftheenginehasbeeninoperationwithintheprev

Page 228

COOLINGSYSTEM•Theminimumuidlevelisdeterminedbythelineonthesurgetankindicatedbytheletters“MIN”.Thisindicatorislocatedbelowthellcap.•Thecoolingsystemw

Page 229

COOLINGSYSTEMEngine(Block)HeaterWARNINGDonotusetheheaterifthereareanysignsofproblems.Engineblockheaterscancauseresresultingindeath,personalinjury,equ

Page 230

ELECTRICALELECTRICALElectricalSystemWARNINGBatteryposts,terminalsandrelatedaccessoriescontainleadandleadcompounds,chemicalsknowntotheStateofCalifornia

Page 231 - MAINTENANCE

ELECTRICALWARNINGDonotusetheSpareBatteryA&BcircuitsorothercircuitsthatarecontrolledbytheLVDtopowerelectronicenginecontrols,ABScircuits,orsafety/wo

Page 232

ELECTRICALVocational-HeadlightReplacementTurnthebulblockringcounterclockwiseandremovethebulb.Donotallowtheglassofthenewheadlampbulbtocomeintocontactwi

Page 233

ELECTRICALFuses,CircuitBreakersandRelaysFuses,circuitbreakers,andrelaysarelocatedinthePowerDistributionBoxtotheleftofthesteeringcolumnbehindtheclutchp

Page 234

ELECTRICALEngineAreaFuseLabel5-795

Page 235

SEATSANDRESTRAINTSSeeSafetyRestraintBeltWarningonpage1-233.Whentheslackisright,pushontheportionlabeledON,whichwillcinchitintoplace.ThislockstheKomfort

Page 236

ELECTRICALIn-CabFuseLabel5-805

Page 237

ELECTRICALSleeperFuseLabel5-815

Page 238

ELECTRICALFusePullerFuseInspectionandReplacementIfafuseisblown,seeWhattodoiffuseorrelayblowsonpage2-6formoreinformation.AddingElectricalOptionsWARNING

Page 239 - SCHEDULE

ELECTRICALNOTEIfyouareunfamiliarwithproperelectricalrepairpracticesandprocedures,seeyourauthorizeddealerforassistance.NOTEEasyadditionofcircuitsisprov

Page 240 - PREVENTIVEMAINTENANCESCHEDULE

ELECTRICALIn-CabBatteryBoxYourvehiclemaybeequippedwithAbsorbedGlassMat(AGM)batterieslocatedinthecabunderthepassenger’sseat.TheglassmatinAGMbatteriesar

Page 241 - •Theinitiallloflubricantin

ELECTRICALWARNINGBatteriesreleasegasesthatareammable.Batteriesareequippedwithventtubesandasharrestorswhichventbatterygasesoutofthecab.Ensureallventt

Page 242 - MaintenanceSchedule

ELECTRICALNOTEMakesuretoreconnecttheground(negative)cablelast.1.Placebatteriesinvehicleandtightenboltofholdingplate.2.Reconnectpositivecable.3.Reconne

Page 243

ELECTRICALBatteryCareRegularattentiontothechargingsystemwillhelpprolongtheservicelifeofthebatteries.Herearesomecommoncausesofbatteryfailure:Overcharge

Page 244

ELECTRICALdisconnectthebatterynegativecable.•Allownosparksoropenameanywherenearthechargingarea.•Chargeabatteryonlyinawell-ventilatedarea,suchasoutdoo

Page 245

ELECTRICALasrelays,radio,etc.,aswellasthebatterycharger.Fastchargingabatteryisdangerousandshouldonlybeattemptedbyacompetentmechanicwiththeproperequipm

Page 246

SEATSANDRESTRAINTSPregnantWomanwithBeltProperlyWornBeltDamageandRepairDamagedbeltsinthecabmustbereplaced.Beltsthathavebeenstretched,cut,orwornoutmayno

Page 247

ELECTRICALElectricalandAlternatorPrecautionsTakethefollowingprecautionstoavoidburningoutalternatordiodes:•Donotstarttheenginewithalternatordisconnecte

Page 248

ENGINEENGINEEngineMaintenanceWARNINGExhaustfumesfromtheenginecontaincarbonmonoxide,acolorlessandodorlessgas.Donotbreathetheengineexhaustgas.Apoorlymai

Page 249

ENGINEEngineLubricationRefertotheenginemanufacturer'sEngineOperationandMaintenanceManualsuppliedwithyourvehicleforinformationaboutdrainingandrel

Page 250

ENGINE7.Reinstallthedipstickandtwisttolockitinplace.1.EngineOilHighLevel2.EngineOilLowLevelToppingUptheEngineOil1.T opupwithoil,ifnecessary,viathelle

Page 251

ENGINEPipeandHoseClampTorqueValuesTORQUE APPLICATIONAPPROVEDCLAMPNmLb-InRadiator&HeatExchangerHosesConstant-TorqueCT-L10.2-12.590-110HeaterHosesCo

Page 252

ENGINEAccessoryDriveBeltsYoucanextendthereliabilityandservicelifeofyourvehicle'sdrivebeltswithproperattentiontoinstallation,andmaintenance.Neglec

Page 253

ENGINEEngineFanWARNINGDonotworkonthefanwiththeenginerunning.Theenginefancanengageatanytimewithoutwarning.Beforeturningontheignition,besurethatnooneisn

Page 254

ENGINEAirIntakeSystemEngineheat,vibration,andagecombinetoloosenairintakeconnectionsandcausecracksinthetubingandelbows.Leaksintheintakesystemallowabras

Page 255

ENGINEHighFrequencyVibration:Vibrationmayindicateturborotorimbalance.Haveyourdealerinvestigatethisimmediately.Ifyoudetectanydeciencies,takethevehicle

Page 256

ENGINEReplacingtheEngineAirIntakeFilter1.Openhood.2.Loosenatotalof4screws.(screwswillnotcomeoutofthehousing)3.Removelid.4.Removelter.FilterMinderTheF

Page 257

SEATSANDRESTRAINTSthevehicleisinmotion.Yourvehiclemayhavebeltsand/oranetrestraintsystemwhichareoverthebunkorcovertheopening.Ifyourvehiclehasanupperand

Page 258

FUELSYSTEMFUELSYSTEMLocationofFuelShut-offValvesFuelshut-offvalvesforthefuelcrossoverlineareonthebottomofthesecondaryfueltank,atthecrossoverlineconnec

Page 259

FUELSYSTEMNOTEToexpelairfromdensity-typestrainerelements,soakthemincleanfuelbeforeinstallingthem.•Whenreplacingafuellterelement,don’tuseasubstitute.I

Page 260

FRAMEFRAMEIntroductionWARNINGDonotcut,spliceorweldframerailsordrillthroughthetoporbottomangesoftherails.Theseoperationscouldaffectframerailstrengthle

Page 261

FRAMEweldpointaspossible.Thisensuresmaximumweldcurrentandminimumrisktodamageofelectricalcomponentsonthevehicle.PaintingDonotelectrostaticallypaintyour

Page 262

FRAMEEvery60,000milesor6months:•Refertospecicmanufacturer'sliteratureforanyspecialinstructions.•Removefthwheelfromvehicle.RefertotheShopManual,

Page 263 - SPECIFICATIONS

FRAMESlidingFifthWheelsLubricatebearingsurfaceofsupportbracketthroughthegreasettingsonthesideofthefthwheelplate.Useawaterresistantlithium-basegrease

Page 264 - LUBRICANTSPECIFICATIONS

FRONTAXLEANDSUSPENSIONFRONTAXLEANDSUSPENSIONAxleLubricationChangebearinglubricationwhensealsarereplaced,orbrakesarerelined.SeePreventiveMaintenanceSch

Page 265 - PipeandHoseClamps

FRONTAXLEANDSUSPENSIONInspectionForallvehicles,mandatorymaintenanceproceduresincluderetighteningallU-boltsandinspectingthesuspensionforloosefasteners,

Page 266 - MasterLubricationIndex

FRONTAXLEANDSUSPENSIONU-BoltTorqueItisimportantthatU-boltsremaintight.Severeuseofyourvehiclewillcausethemtoloosenfaster.ButallvehiclesneedtohavetheirU

Page 267

FRONTAXLEANDSUSPENSIONFrontSpringSuspensionU-Bolts,Grade8TORQUE U-BOLTSIZEDIAMETER(InchDimensions)NmLb-Ft3/4333-408245-3007/8598-734440-5401925-1,0606

Page 268

SEATSANDRESTRAINTSWARNINGAnylooseitemsontheupperorlowerbunkshouldbemovedtoasecuredplacebeforedrivingthevehicle.Failuretocomplymayresultindeath,persona

Page 269 - HighwayUse

HEATERANDAIRCONDITIONERHEATERANDAIRCONDITIONERIntroductionThecombinationheater-airconditionerprovidescomfortforthoseinthecabthroughaccuratecontrolofth

Page 270 - RecommendedLubricants

HEATERANDAIRCONDITIONERopename,hazardousgasesmaybegenerated.Ifyoubecomeawareofarefrigerantleakonyourvehiclehaveyoursystemservicedimmediatelyandobserv

Page 271

HEATERANDAIRCONDITIONERthesideofthelterelementwiththeairowdirectionthatisclearlymarkedontheairintakehousing.6.Replacetheltercoverontheairintakehous

Page 272 - Relling

HEATERANDAIRCONDITIONERwillallowtheltertoberemovedinanupwarddirection.3.Aligntheairowdirectionthatisindicatedonthesideofthelterelementsuchthatitpoi

Page 273 - •Refertothefollowingchartfor

HEATERANDAIRCONDITIONERAirConditionerWARNINGTheairconditioningsystemisunderpressure.Ifnothandledproperlyduringservicing,itcouldexplode.Anyservicingtha

Page 274

NOISEANDEMISSIONCONTROLNOISEANDEMISSIONCONTROLNoiseEmissionWarrantyTherearespeciccomponentsonthevehiclethataredesignedtomeetcertainEPAemissionsandnoi

Page 275

NOISEANDEMISSIONCONTROLAirIntakeSystem•Removingorrenderinginoperativetheaircleaner/silencersorintakepiping.EngineCoolingSystem•Removingorrenderinginop

Page 276

NOISEANDEMISSIONCONTROLInspectionandMaintenanceInstructionsThefollowinginstructionsarebasedoninspectionofthenoisecontrolsystematregularintervalsasindi

Page 277 - AIRSYSTEM

NOISEANDEMISSIONCONTROLExhaustSystem•Checkforexhaustleaks,whichwouldindicatealeakingmanifoldgasket;replacegasketifnecessary.•Checkcapscrewsfortightnes

Page 278

NOISEANDEMISSIONCONTROLPiping•Checkexhaustpipingforrust,corrosion,ordamage.Replacedeterioratedpipingbeforeholesappear.Ifpipingisperforatedatanypoint,t

Page 279

SEATSANDRESTRAINTSSafetyRestraintTips•Donotwearabeltoverrigidorbreakableobjectsinoronyourclothing,suchaseyeglasses,pens,keys,etc.,asthesemaycauseinjur

Page 280

NOISEANDEMISSIONCONTROLstepstoreplacetheDEFsupplypumplter:1.Turnoffthevehicleandallowthevehicletocooldown.T akespecialprecautionwithhotexhaustpiping.

Page 281

NOISEANDEMISSIONCONTROLExhaustTailPipe•Checkthemounting.Tightenasnecessary.Themitercutatthetipofthepipemustbefacingtherearofthevehicle.Donotmodifythee

Page 282

NOISEANDEMISSIONCONTROLInnerFenderShieldsandCabSkirts•Checkallfastenersthatholdthefendershieldsinplace.•Checkfendershieldsfortiremarks,wornspots,ordam

Page 283 - AirGaugesandAirLeaks

NOISEANDEMISSIONCONTROLNoiseControlSystem-MaintenanceLogComponentRecommendedInterval(Miles)Date&R.O.No.RepairFacility&LocationWorkPerformedDat

Page 284 - AirCompressor

REARAXLEANDSUSPENSIONREARAXLEANDSUSPENSIONGeneralMaintenanceWARNINGDonotworkonthevehiclewithouttheparkingbrakesetandwheelsblockedsecurely.Ifthevehicle

Page 285 - •Disassemblecompressorand

REARAXLEANDSUSPENSIONNOTEFailuretofollowtheserecommendationscouldvoidwarranty.VisualInspectionForallvehicles,mandatorymaintenanceproceduresincludereti

Page 286

REARAXLEANDSUSPENSIONRearSuspensionFastenersTomaintaintheperformanceoftheairsuspension,checkfastenertorquevaluesaftertherst2,000miles(3,218km)ofservi

Page 287 - •Comparetherelativeposition

REARAXLEANDSUSPENSIONRearSuspensionU-Bolts,Grade8(lubricated*)TORQUE** U-BOLTSIZEDIAMETERTHREADNmLb-Ft3/4333-408245-3007/8598-734440-5401925-1,060680-

Page 288

REARAXLEANDSUSPENSIONCAUTIONDonotmixlubricantsofdifferentgrades;although,mixingdifferentbrandsofthesamegradelubricant(meetingMILL2105C),isacceptable.L

Page 289 - Operationalchecksof

REARAXLEANDSUSPENSIONRearAxleAlignmentContinualroadshockandloadstressesmayforcetherearaxlesoutofalignment.Ifyoudetectrapidtirewearontherearaxles,youma

Page 290

SEATSANDRESTRAINTStokeepyouandyourpassengerssafe.•Ifanyseatbeltorbunkrestraintisnotworkingproperly,seeanauthorizeddealerforrepairorreplacement.1-301

Page 291

STEERINGSYSTEMSTEERINGSYSTEMPowerSteeringOil(underlowpressure)providesthepowertooperatethesteeringgear.Italsoservestolubricatemovingpartsandremoveheat

Page 292

STEERINGSYSTEM•Draglinktubeclamp:Checkforloosenessorinterference.•BalljointsandsteeringU-joints:Checkforlooseness.•Steeringwheelforexcessivefree-play.

Page 293

STEERINGSYSTEMbetweentheMaximumandMinimumlevelindicators.FluidFilterReplacementCAUTIONServicingthepowersteeringsystemwithoutbleedingitoftrappedairmayc

Page 294 - WashingtheExterior

STEERINGSYSTEMWARNINGIfthischassisisequippedwithanelectronicstabilitysystem(ESP)andanypartofthesteeringsystem(e.g.linkage,steeringdriveline,column,fro

Page 295

DRIVELINEDRIVELINEDriveshaftMaintenanceTheslipjointsanduniversaljointsofthedriveshaftshouldbelubricatedperiodically.Useagoodqualitylithium-soap-baseor

Page 296 - •Seatandcabmovementin

TIRESANDWHEELTIRESANDWHEELTiresWARNINGDonotrepairdamagedtiresunlessyouarefullyqualiedandequippedtodoso.Wheelandtireassembliescannotbeworkedonwithoutp

Page 297 - InspectionGuidelines

TIRESANDWHEELUnderinatedTiresLowpressureisatire’sworstenemy.Underinationallowstirestoeximproperly,causinghightemperaturestobuildup.Heatcausesearlyt

Page 298

TIRESANDWHEEL1TREADCONTACTWITHROADProper-Ination:thecorrectproleforfullcontactwiththeroad.2TREADCONTACTWITHROADUnder-Ination:causesabnormaltiredee

Page 299 - WasherReservoir

TIRESANDWHEELWARNINGOverinatedtirescancauseaccidents.Theywearmorequicklythanproperlyinatedtiresandaremoresubjecttopunctures,cracks,andotherdamage.Th

Page 300 - COOLINGSYSTEM

TIRESANDWHEELReplacingTiresFront:Replacefronttireswhenlessthan4/32in.oftreadremains.Checkatthreeplacesequallyspacedaroundthetire.DriveAxlesorTrailers:

Page 301

START-UPSTART-UPIntroductionThefollowingsectioncoversstart-upproceduresforgettingyourvehiclereadyfortheroad.SafeVehicleOperationForyoursafety,aswellas

Page 302

TIRESANDWHEELSpeedRestrictedTiresWARNINGThisvehiclemaybeequippedwithspeedrestrictedtires.Checkeachtire’ssidewallformaximumratedspeed.Thevehicleshouldn

Page 303 - •Thecoolingsystemwillneeduid

TIRESANDWHEELTORQUEFORINNER&OUTERCAPNUTS&RIMCLAMPNUTS WHEEL&NUTCONFIGURATIONSTUDSIZENmLb-Ft15/16-121,020-1,220750-9001-1/8-161,020-1,22075

Page 304 - Engine(Block)Heater

TIRESANDWHEELWARNINGTightenwheelcapnutsproperly.Iftheyarenottightenedproperly,wheelnutscouldeventuallycausethewheeltobecomeloose,tofail,and/ortocomeof

Page 305 - ELECTRICAL

TIRESANDWHEELwiththediscbrakeassembly.Wheninstallinganyreplacementwheel,alwaysinspectthetires/wheelstoensurethereisadequateclearancebetweenothervehicl

Page 306 - Replacement

TIRESANDWHEELDiscWheelsWARNINGUsethecorrectcomponentsandtoolswhenworkingonwheels.Groovesinthewheeldiscorotherdamagetothedisccanweakenthewheelandcausei

Page 307 - BulbSpecications

WHEELBEARINGWHEELBEARINGWheelBearingAdjustmentForsafe,reliableoperationandadequateservicelife,yourwheelbearingsmustbeadjustedproperlyattherecommendedi

Page 308 - Fuses,CircuitBreakersand

TRANSMISSIONMAINTENANCETRANSMISSIONMAINTENANCEIntroductionPropermaintenanceofthetransmissionwillensurethatthevehiclewilloperateefciently.Tocheckthetr

Page 309

TRANSMISSIONMAINTENANCETransmissionLubricantsManualTransmissionManualtransmissionsaredesignedsothattheinternalpartsoperateinabathofoilcirculatedbythem

Page 310

TRANSMISSIONMAINTENANCEAutomaticTransmissionsServiceIntervalsCheckdailywithengineidling.SeePreventiveMaintenanceScheduleonpage5-12forserviceintervals.

Page 311

CLUTCHCLUTCHIntroductionTheclutchpedaltransmitsforcefromtheoperatortotheclutchviahydraulicandairassistaction.Theclutchpedalpositionisfactorysetanddoes

Page 312 - AddingElectricalOptions

START-UPWARNINGTheuseofalcohol,drugs,andcertainmedicationswillseriouslyimpairperception,reactions,anddrivingability.Thesecircumstancescansubstantially

Page 313 - BatteryAccess

CLUTCHClutchAdjustmentSomeclutchesareself-adjustinghowever;therearemanuallyadjustedclutchesthatwillrequiretheoperatortoknowwhentoadjusttheclutch.Thecl

Page 314 - In-CabBatteryBox

INFORMATIONCONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONVehicleIdentication...6-3GeneralVINInformation...6-3ComponentIdentication

Page 316 - ReplacingPartsRemoved

CONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONCONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONVehicleIdenticationEachvehiclecompletedbyPeterbiltMotorsCompany

Page 317 - •Beforeattemptinganyservice

CONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONChassisNumberTheChassisNumberreferstothelastsixcharactersoftheVIN.Thisnumberwillallowyourdealertoidentifyyo

Page 318

CONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONTireandRimDataLabelTheTire,RimandWeightRatingDataLabelislocatedonthedriver’ssidedooredgeoronthedriver’sside

Page 319 - •Itisnotnecessarytoremovethe

CONSUMERINFORMATIONANDVEHICLEIDENTIFICATIONPaintIdenticationLabelThePaintIdenticationLabelcontainsthepaintcolorsusedbythefactorytopaintyourvehicle.I

Page 320

CONSUMERINFORMATIONANDVEHICLEIDENTIFICATION1.AxleSpecicationNumber,usuallystampedontherightrearsideoftheaxlehousing.Thisnumberidentiesthecompleteaxl

Page 321 - EngineMaintenance

CONSUMERINFORMATIONCONSUMERINFORMATIONFederalSafetyStandardCerticationLabelTheNationalHighwayTrafcSafetyAdministrationregulationsrequirealabelcertif

Page 322 - InspectionoftheEngineOil

CONSUMERINFORMATIONTollFree888-327-4236(800-4249153TTY)8:00amto10:00pmETMonday-FridayOfceofDefectsInvestigations/CRDNVS-2161200NewJerseyAveSE.Washing

Page 323 - ToppingUptheEngineOil

START-UPcomponentsinstalledfromthefactoryontothevehicleandtheirdesignedspecications.(Axleweightratingsarelistedonthedriver'sdooredge.)Thefollowi

Page 325 - AccessoryDriveBelts

IndexIndex5thwheelmaintenance5-103AAccessoriescigarettelighter3-88radio3-88Addingelectricaloptions5-82Additionalsourcesofinformation1-9Californiapropo

Page 326 - •Theleadingedgeofanyfanblade

IndexAnti-lockbrakes(ABS)electronicstabilityprogram(ESP)4-25rollstabilityprogram(RSP)4-25Appliances3-89Automatictransmissionsoillevel5-148serviceinter

Page 327 - Turbocharger

IndexDatarecorder1-7Daytimerunninglight(DRL)3-63Deckplateaccess1-14DEFlter5-119DieselExhaustFluidT ank5-119Displays/menuscreensclockdisplay3-27driver

Page 328 - AirCleaners

IndexEnginemaintenance5-91Engineoperationengineblockheater4-6enginecontroldisplay4-13enginecooldown4-64enginefancontrol4-11winterfronts4-12FFifthwheel

Page 329 - ExhaustSystem

IndexHHeadlightaiming5-77Headlightswitch3-64Heaterandairconditioner5-110airconditioner5-114heater5-113Heaterandairconditionermaintenance5-110Heatingan

Page 330 - FUELSYSTEM

Indexclutch5-149coolingsystem5-70driver'schecklist1-34Eaton/Danaaxlelubrication5-44electricalsystem5-75emergencywelding5-102engine5-91exterior5-6

Page 331 - •Positiontheshellandgasket

Indexenginefanandshroud5-121enginemountednoiseinsulators5-117exhaustsystem5-118exhausttailpipe5-121hoodinsulationblanket5-121innerfendershieldsandcabs

Page 332 - WeldingPrecautions

Indexdriver'sseatwithairsuspension1-21recliningseats1-21standarddriver'sseat1-20Seatbelts1-20adjustments1-20beltdamageandrepair1-26duringpre

Page 333

Indexdumptruckgateswitch3-52enginefanoverrideswitch3-52enginefanswitch4-11engineheaterswitch3-52exteriorlightsselftestswitch3-54fthwheelslideswitch3-

Page 334

Contents©2012PaccarInc-AllRightsReservedThismanualillustratesanddescribestheoperationoffeaturesorequipmentwhichmaybeeitherstandardoroptionalonthisvehi

Page 335 - SlidingFifthWheels

START-UPEmergencyEquipmentItisgoodpracticetocarryanemergencyequipmentkitinyourvehicle.Oneday,ifyouhavearoadsideemergency,youwillbegladthefollowingitem

Page 336 - FRONTAXLEAND

Indextirechains5-139Tiresandwheelswheelcapnuttorquesequence5-141wheelcapnuttorquetable5-140wheelmountingandfastening5-140Transmissionidentication6-6l

Page 337 - WheelAlignment

Indexengine,stopengine3-40engine,waittostart3-41lanedeparturewarning(LDW)3-41lights,highbeam3-41malfunctionindicatorlamp3-40parkbrake3-38powertake-off

Page 340 - CONDITIONER

START-UPApproachingYourVehicle•Checktheoverallappearanceandcondition.Arewindows,mirrors,andlightscleanandunobstructed?•Checkbeneaththevehicle.Arethere

Page 341 - CabinFreshAirFilter

START-UP9.Checkclutchhydraulicuid.ChassisandCabChecks-DailyBeforeenteringthecabandoperatingthevehicle,checkthefollowingequipmentforpropermaintenance:

Page 342 - SleeperHVACAirFilter

START-UPtheyarenotbeingused,aretheystoredproperly?a.Isthetrailersparewheelsecureandinated?b.Isthelandinggearupandthehandlesecured?11.Checkthefthwhee

Page 343 - •Checkhoses,connections,and

START-UPWeeklyOperations1.Battery-checkbatteryandterminals.2.WheelCapNuts-aretheyallinplaceandtorquedproperly-tightenifnecessary.SeeWheelCapNutT orque

Page 344

EMERGENCYWHATTODOIF ...YouNeedRoadsideAssistance...2-3LowAirAlarmTurnsOn...2-3StopEngineLampTurnsOn...2-4EngineOilPressureLam

Page 346

WHATTODOIF...WHATTODOIF...YouNeedRoadsideAssistanceCalltoll-FREE1-800-4-PETERBILT(1-800-473-8372)totalktosomeoneatthePACCARCustomerCenter.•Open24-7-36

Page 347

WHATTODOIF...WARNINGIftheairpressurefallsbelow60psi(414kPa)thespringbrakesmaystopthevehicleabruptly,whichcouldcauseanaccidentresultingindeathorpersona

Page 348

WHATTODOIF...6.Waitafewminutestoallowoiltodrainintotheengineoilpan,andthenchecktheoillevel.(SeeOilLevelCheckonpage5-92,fordetailsoncheckingoillevel.)7

Page 349 - DEFlter

TruckModelExamplei

Page 350 - NOISEANDEMISSIONCONTROL

WHATTODOIF...3to5minutesbeforeshuttingitoff.Thisallowstheenginetocoolgraduallyanduniformly.7.Ifoverheatingcamefromsevereoperatingconditions,thetempera

Page 351

WHATTODOIF...CAUTIONBeforereplacingafuse,turnOFFalllightsandaccessoriesandremovetheignitionkeytoavoiddamagingtheelectricalsystem.CAUTIONNeverpatchfuse

Page 352

JUMPSTARTINGVEHICLESJUMPSTARTINGVEHICLESIntroductionJumpstartingavehicleisnotarecommendedpracticeduetothevariousbatteryinstallationsandelectricaloptio

Page 353

JUMPSTARTINGVEHICLESToJumpStartYourVehicleWARNINGWhenjumpstartingusingabatterybooster,itisbesttojumpstartwithanequivalentlypoweredvehicle.Verifythatth

Page 354 - REARAXLEAND

JUMPSTARTINGVEHICLES7.Ifeithervehicleisequippedwithbatterydisconnectsensuretheyareinthe"OFF"positionpriortoconnectingthetwovehicles.Connectt

Page 355

JUMPSTARTINGVEHICLESRemovejumpercables:WARNINGWhendisconnectingjumpercables,makesuretheydonotgetcaughtinanymovingpartsintheenginecompartment.Failureto

Page 356 - RearSuspensionFasteners

VEHICLERECOVERYANDSPRINGBRAKESVEHICLERECOVERYANDSPRINGBRAKESVehicleRecoveryGuidelinesYourvehicleisequippedwithremovableRecoveryHitches,designedforshor

Page 357 - RearAxleLubrication

VEHICLERECOVERYANDSPRINGBRAKES1RecoveryHitchSocketsRecoveryProcedure1.Reviewandunderstandallthecautionsandwarningsofthissection,seeVehicleRecoveryGuid

Page 358

VEHICLERECOVERYANDSPRINGBRAKESWARNINGBeforetowingavehicle,testyourairbrakestoensurethatyouhaveproperlyconnectedandinspectedtherecoveryvehicle’sbrakesy

Page 359

VEHICLERECOVERYANDSPRINGBRAKESIfyourvehicleisnotequippedwiththeproperrecoveryhitchassembly,contactanauthorizeddealertoobtaintheproperequipment.Recover

Page 361

VEHICLERECOVERYANDSPRINGBRAKESDriverControlledMainDifferentialLock1AirLine(removetoinstallCagingBolt)2CagingBolt(instoragelocation)1.Liftdrivingwheels

Page 362

VEHICLERECOVERYANDSPRINGBRAKESThisactionwilllockthedifferentialbypushingapistonintoa“lock”position.CAUTIONFailuretoinstallthecagingboltwhentowingvehic

Page 363

VEHICLERECOVERYANDSPRINGBRAKESRecoveryHitchCapacitiesThemaximumratedloadsforvehiclerecoveryvariesdependingonthedirectionorangleofpull.Thesecapacitiesa

Page 364 - DRIVELINE

VEHICLERECOVERYANDSPRINGBRAKESRecoveryRiggingToconnecttothevehicle,followthesuggestedriggingmethodsbelow.•Useadoublechainorcablesetupthatdistributesth

Page 365 - TIRESANDWHEEL

VEHICLERECOVERYANDSPRINGBRAKESReturningVehicletoServiceYouwillhavetoaddlubricanttopreventdamageafteryourvehiclehasbeentowed.1.Intothepinioncage,add1pi

Page 366 - UnderinatedTires

VEHICLERECOVERYANDSPRINGBRAKESWARNINGDonotoperateavehiclewhenthespringbrakeshavebeenmanuallyreleased.Drivingavehicleafteritsspringbrakesaremanuallyrel

Page 367 - Overinatedtires

VEHICLERECOVERYANDSPRINGBRAKES6.Withawrench,turnthereleasestudassemblynutuntilthecompressionspringis90-95percentcaged.Whiledoingthis,checktomakesureth

Page 368 - Matchingtires

VEHICLERECOVERYANDSPRINGBRAKES•Besurethattransmissionisfullyengagedingearbeforereleasingtheclutchpedal(manualonly).•Donotshiftintoreversewhilethevehic

Page 370 - WheelCapNutTorque

CONTROLSINSTRUMENTPANELGettingToKnowYourInstrumentPanel...3-5InstrumentCluster...3-7InstrumentClusterDescription...3-8DriverInfo

Page 371 - Sequence

SAFETYINTRODUCTIONHowtoUseThisManual...1-3HowtoFindWhatYouWant...1-3SafetyAlerts...1-4VehicleSafety...1

Page 372 - DiscBrakeOption

CONTROLSEngine,OilPressure...3-44Engine,OilT emperature...3-45ManifoldPressureGauge...3-45FuelPressureGauge...3-4

Page 373

CONTROLSExteriorLightsSelfT est...3-77HEATINGANDAIRCONDITIONINGAirConditioningControls...3-78Introduction...3-79Automa

Page 375 - WHEELBEARING

INSTRUMENTPANELINSTRUMENTPANELGettingToKnowYourInstrumentPanelThispartexplainsthelocationofthevariousfeaturesonyourvehicleanddescribestheirfunction.Fo

Page 376

INSTRUMENTPANEL1.InstrumentCluster2.Gauge(orOptionalPACCARNavigation)3.Switches4.AirConditioning5.CupHolder6.GloveBox7.OverheadStorage8.ParkBrakeContr

Page 377

INSTRUMENTPANELInstrumentCluster1.Speedometer2.T achometer3.EngineCoolantTemperature4.FuelLevel(primary)5.EngineOilPressure6.DieselExhaustFluid(DEF)7.

Page 378 - AutomaticTransmissionOil

INSTRUMENTPANELInstrumentClusterDescriptionInstrumentSystemSelfTestWhentheignitionswitchisturnedontheinstrumentationsystemwillundergoaSelfTest.Thistes

Page 379 - ClutchHydraulicFluid

INSTRUMENTPANELCheckMessagesCheckmessagesareprovidedtogivetheoperatoradditionalinformationregardingsystemsthatrequireattentionduetoasystemmalfunctiona

Page 380 - ClutchAdjustment-Normal

INSTRUMENTPANELOperationandMaintenanceManualforRPMrecommendations.)Thetachometerwillilluminateasmallgreenlightjustbelowthenumbersofthegauge.Thisistoin

Page 381 - INFORMATION

INSTRUMENTPANELNOTEForExportvehicles,thefuelgaugeswillnotstate:ULTRALOWSULFURDIESELFUELONLY .NOTEThisvehiclemaybemanufacturedwithdifferentfuelsystemsa

Page 382

SAFETYSEATSANDRESTRAINTSIntroduction...1-20SafetyRestraintBelts...1-21TetherBelts...1-23Komfort-Lok®Feature...

Page 383 - IDENTIFICATION

INSTRUMENTPANELChecktheenginemanufacturer'smanualforthecorrectoilpressurerangesforyourvehicle'sengine.Iftheoilpressuresuddenlydrops,ortheaud

Page 384 - ChassisNumberLocations

INSTRUMENTPANELPleaserefertoLowAirAlarmTurnsOnonpage2-3forinstructionsonwhattodoiftheairsystembecomesinoperative.NOTEBesuretheairpressureregistersmore

Page 385

INSTRUMENTPANEL9.DriverInformationDisplayThedisplaycanshowmultiplewarninglights.Warninginformationwillappearmomentarilyandthenwillminimizeinthescreen.

Page 386 - ComponentIdentication

INSTRUMENTPANELDriverInformationDisplayDescriptionWARNINGDonotlookattheInstrumentClusterDisplayforprolongedperiodswhilethevehicleismoving.Onlyglanceat

Page 387

INSTRUMENTPANEL1.Odometer/TripOdometerTheOdometer/TripMetercomesonwhenthedoorisopenedandwhentheignitionkeyisintheACCorONposition.Theodometerdisplaysth

Page 388

INSTRUMENTPANELTheoutsideairtemperaturedisplayusesasensor(locatedatthebottomofthedriver'ssidemirrorassembly)tomeasureoutsideairtemperatureonly.It

Page 389 - CanadianConsumer

INSTRUMENTPANEL4.ActiveWarningsActivewarningswillappearinthisareainadditiontoareasaroundthecenterofthedisplay.ActiveWarningsarethosepop-upmessagesthat

Page 390

INSTRUMENTPANEL7.HeaderThisareadisplaysthefunctioncategoryinwhichtheMCSknobanddisplaysoftwarearecurrentlyset.Dependingonthedisplayoperation,thetextcol

Page 391

INSTRUMENTPANELHowToNavigateTheFunctionsInTheInstrumentClusterDisplayMenuControlSwitch(MCS)TheMCSisusedtonavigatetheinstrumentdisplay.Itcomprisesofaba

Page 392

INSTRUMENTPANEL•Virtualgauges-Thismenuitemprovidesdynamicinformationtotheoperator.•Ignitiontimer-Usethismenutosetthetimetoidletheengineafterremovingth

Page 393

INTRODUCTIONINTRODUCTIONHowtoUseThisManualThismanualcontainsusefulinformationforthesafeandefcientoperationofyourPeterbiltvehicle.Italsoprovidesinform

Page 394

INSTRUMENTPANELNavigatingattheBranchLevelLeafLevelAtthislevel,therearenomoreoptionstochoosefrom.TheMCScanbeusedtoscrollthroughvariousinformationandthe

Page 395

INSTRUMENTPANELTheblankscreenmodeisselectedthroughtherotaryMCSknob.TheDisplayOFFModeisselectedbypressingthebuttonabovetheMCSknobformorethan2seconds.Vi

Page 396

INSTRUMENTPANELFuelEconomyThisfunctiondisplaysthedynamicfueleconomyperformanceofthevehicle.ItshowsAverageSpeed,AverageFuelEconomy,andadynamicinstantan

Page 397

INSTRUMENTPANEL•PTOTripFuelUsed•PTOTripEconomyTheclustermountedtripresetbuttonisusedtozeroandclearaccumulatedtripdata.Shortpressestogglebetweentheodom

Page 398

INSTRUMENTPANELWarningandFaultsto Prevent DerateDiesel Exhst FluidPoor QualityRefill with new DEF3112:39PM78F25,326MiThedisplayhasamessagealertingfunc

Page 399

INSTRUMENTPANELFaultDetailsExampleSettingsThismenuisavailableonlywhenthevehicleisparked.Varioussettingsmaybechangedusingthisfunction.Theoperatorcancha

Page 400

INSTRUMENTPANELToSetHome,LocalorAlarmTime:1.WhenintheSettingsMenu,scrollthroughthelistofmenuitems.2.PresstheMCStoselecttheitemtochange.3.RotatetheMCSk

Page 401 - Index-11

WARNINGSYMBOLSWARNINGSYMBOLSGuidetotheWarningSymbolsThewarninglightsandaudiblealarmmayindicateasystemmalfunction.Checkthelightsfrequently,andrespondpr

Page 402

WARNINGSYMBOLSWarningLight/IndicatorSymbolsSymbolNameSymbolColorStd/OptMsgPage1.Axle,TractionControlYellowOPTonpage3-372.Brakes,Anti-LockBrakeSystem(A

Page 403

WARNINGSYMBOLSSymbolNameSymbolColorStd/OptMsgPage6.Brakes,TrailerAnti-LockBrakeSystem(ABS)YellowSTDonpage3-387.Differential,InterAxleDiffLockYellowOPT

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