BENDIX BW2726 User Manual

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1
Bendix
®
TABS‑6
Advanced Multi‑Channel Trailer ABS Module
FIGURE 1 - BENDIX
®
TABS -6
ADVANCED MULTI-CHANNEL MODULE (BENDIX TABS-6 ADV MC)
1. INTRODUCTION
The Bendix
®
TABS‑6
Adv MC module is an integrated multi‑
channel (4S/2M) trailer service brake module controller for
air‑braked heavy‑duty semi‑trailers that features Bendix
®
Antilock Brake System (ABS) and Bendix
®
Trailer Roll Stability
Program (TRSP
®
).
Installed on semi‑trailers, the module acts as a relay valve
during normal braking, but during ABS events it will intervene
to help maintain vehicle stability and minimize stopping
distance by preventing wheel lock‑up. The Bendix TRSP
monitors the trailer's motion and reduces the risk of roll overs
by automatically applying the brakes when a risk of roll over
is detected.
This module features:
● AmodulardesignwithanintegratedElectronicControlUnit
(ECU);pressuresensors;alateralaccelerationsensor;and
Modulator Relay Valves (MRVs) — eliminating external
pigtail harnesses for these components.
● Anoperatingvoltagerangeof8-32volts.
● Anelectronicodometerwithtripcounters&serviceinterval
options.
● A scratch-pad feature with up to 1,008 bytes of freely
denableread/writetextspaceavailableforcustomeruse.
● Anextendeddataloggingfeature,includingaresettable
drive recorder.
Section TABLE OF CONTENTS ...........PAGE
1. Introduction ...........................1-2
2. Safe Maintenance Practices ................2
3. AntilockBrakeSystem(ABS)Operation .......3
4. TrailerRollStabilityProgram(TRSP)Operation 4
5. Components ..........................5‑6
6. Mounting ...............................7
7. Pigtail Wiring Harnesses . . . . . . . . . . . . . . . . . . .7
8. ABSIndicatorLamp.......................8
9. Bendix
®
WS‑24
Wheel Speed Sensors .......8
10. SAEJ2497(PLC)DiagnosticLink ...........9
11. SAEJ1939(CAN)DiagnosticLink ...........9
12. AuxiliaryI/O .............................9
13. Bendix
®
ABS Flex
Program ...............10
14. CustomerScratchPad....................10
15. Power-UpSequence . . . . . . . . . . . . . . . . . . . . .10
16. OdometerFunction ......................10
17. Non-StandardTireSize ...................11
18. DiagnosticTroubleCodeDetection ..........11
19. PartialABSShutdown . . . . . . . . . . . . . . . . . . . . 11
20. BlinkCodeDiagnostics ................ 11-12
21. AuxiliaryFeatures .......................12
22. DiagnosticTroubleCodes(DTCs)........13-19
Troubleshooting Section...................20-40
Mounting Studs Mounting Studs
ECU Cover
(Sealed)
ECU Connector Covers
on Both Sides
(Removable)
Cover Lock
with Slide Lock
Tab
12-Pin Connector
7-Pin
Connector
SD‑13‑47672
Wheel Speed
Sensor
Connectors
Wheel Speed
Sensor
Connectors
For Port
Descriptions
See Page 3
For Part Label Information
See Page 40
Part Number
Etched Here
Page view 0
1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - SD‑13‑47672

1Bendix® TABS‑6™ Advanced Multi‑Channel Trailer ABS ModuleFIGURE 1 - BENDIX® TABS -6™ ADVANCED MULTI-CHANNEL MODULE (BENDIX TABS-6 ADV MC)1. INTRODUCT

Page 2 - FOLLOW THESE INSTRUCTIONS TO

1013. BENDIX® ABS FLEX™ PROGRAMThe BendixABS Flex program usesAuxiliary DesignLanguage(ADL)toallowcustomizedauxiliaryfunctionstobe car

Page 3 - (ABS) OPERATION

1117. NON‑STANDARD TIRE SIZEThe Bendix® TABS‑6™ Adv MC module allows for tire rolling radius and tone ring tooth count parameters to be set for the a

Page 4 - ) OPERATION

12Wait until after the modulator chuff test before activating thebrakelightpower.Alternatively,waitve(5)seconds.Note: If certain Diagnostic

Page 5 - 5. COMPONENTS

1322. DIAGNOSTIC TROUBLE CODES (DTCS)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)1

Page 6

141st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)Trailer Power6 1 Over-voltagePowerSup

Page 7 - 7. PIGTAIL WIRING HARNESSES

15Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN

Page 8 - SPEED SENSORS

16Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN

Page 9 - 12. AUXILIARY I/O

171st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)TABS‑6 Adv MC module10 1TABS‑6 Adv MC

Page 10 - Service Interval

181st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)AuxiliaryDesignLanguage(ADL)&

Page 11 - 19. PARTIAL ABS SHUTDOWN

191st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)11 8AuxiliaryElectricalError#4• Cle

Page 12 - 21. AUXILIARY FEATURES

2● Awidevarietyofelectricalinputs/outputs(I/Os)allowthe customer to program auxiliary functions such as: automatic LiftAxle Control (LAC)

Page 13

20USING HAND‑HELD ORPC‑BASED DIAGNOSTICSTroubleshooting and Diagnostic TroubleCode (DTC)clearing,aswellasbeginningareconguration,mayalso

Page 14 - (DTCs) (continued)

21How the Bendix® TRDU™ Tool OperatesWhentheTRDUtoolispluggedintotheadapter—andtheadapter/TRDUtoolisinstalledbetweenthetrailerconne

Page 15

22To better serve you, please record the following information before you call the Bendix Tech Team, or include this information in your e‑mail:• Ben

Page 16

231. TheTABS-6AdvMCmoduleshallbeinstalledwiththefollowingconsiderations(seeFigures16through18):5°5°VERTICAL ORIENTATION (ROLL ANGLE)M

Page 17

24FIGURE 19 ‑ WHEEL SPEED SENSOR INSTALLATIONP22P21P21P220° Mounting Orientation 180° Mounting OrientationVehicle Driving DirectionVehicle Driving Dir

Page 18

25• Mechanical Load Sensor Test (Mechanical Spring Ride): The test has the user verify the expected measurement of the spring deectionsensor.

Page 19

26FIGURE 20 ‑ BENDIX® TABS -6™ ADV MC MODULE ELECTRICAL SCHEMATIC - 2S/2MFIGURE 21 ‑ BENDIX TABS-6 ADV MC MODULE ELECTRICAL SCHEMATIC - 4S/2MTrouble

Page 20 - Troubleshooting

27FIGURE 22 - BENDIX® TABS -6™ ADV MC MODULE - 2S/2M SIDE CONTROL (0 DEGREE) ABS ELECTRICAL & AIR SYSTEMFIGURE 23 - BENDIX TABS-6 ADV MC MODULE -

Page 21 - Trailer Information Module

284S/2M - SIDE CONTROL - Fixed Axles0 Degree Mounting OrientationIgnition PowerTrailer Chassis HarnessBendix®TABS-6™Advanced Multi-ChannelBendix® SR-5

Page 22

29FIGURE 26 - BENDIX® TABS -6™ ADV MC MODULE - TYPICAL 4S/2M AXLE CONTROL ABS ELECTRICAL & AIR SYSTEMFIGURE 27 - BENDIX TABS-6 ADV MC MODULE - 4S/

Page 23 - LEAKAGE AND OPERATIONAL TESTS

33. ANTILOCK BRAKE SYSTEM (ABS) OPERATIONThe Bendix® TABS‑6™ Adv MC module uses wheel speed sensors,modulatorrelayvalves(MRVs);andanECUtoop

Page 24

30FIGURE 28 - 4S/2M SIDE CONTROL (0 DEGREE) WITH FRONT LIFT AXLE, ABS ELECTRICAL & AIR SYSTEMFIGURE 29 - 4S/2M SIDE CONTROL (0 DEGREE) WITH REAR L

Page 25 - ABS WIRING

31FIGURE 30 - 4S/2M SIDE CONTROL (180 DEGREE) WITH FRONT LIFT AXLE, ABS ELECTRICAL & AIR SYSTEMFIGURE 31 - 4S/2M SIDE CONTROL (180 DEGREE) WITH RE

Page 26 - TABS-6ADVANCEDMCMODULEECU

324S/2M - AXLE CONTROL - Front Lift Axle180 Degree Mounting OrientationA Brake Lamp PowerB Ignition PowerC NCD Indicator LampE GroundIgnition Power

Page 27 - 0 Degree Mounting Orientation

33FIGURE 34 - BENDIX® TABS -6™ ADV MC MODULE - TYPICAL 4S/2M SYSTEM WITH FRONT LIFT AXLEFIGURE 35 - BENDIX TABS-6 ADV MC MODULE - 4S/2M AXLE CONTROL S

Page 28

34SectionA:(Power-UpSequence)Trailer‑Mounted ABS Indicator Lamp ...Page 34SectionB:(Power-UpSequence)Dash‑Mounted ABS Indicator La

Page 29

35SECTION B: (POWER‑UP SEQUENCE)DASH‑MOUNTED ABS INDICATOR LAMPObservethedash-mountedTrailerABSIndicatorLampatPower-UpVerifythataPLCtraile

Page 30

36SECTION C: TROUBLESHOOTING THE TRAILER‑MOUNTEDABS INDICATOR LAMP CIRCUITRYLookingintotheBendix® TABS‑6™ Adv MC Module 7‑pin Connector Pigtail Har

Page 31 - Right - “Curb-Side”

37Measure the loaded voltage across a type 1157brakelightbulb.LookingintoTABS-6Advanced MC Module 7‑pin Connector Pigtail Harness Measure:Igniti

Page 32

38S‑D and S‑F Sensor(SeeFigure19forUsage.)S‑C and S‑E Sensor(SeeFigure19forUsage.)SECTION E: TROUBLESHOOTING THEBENDIX® WS‑24™ WHEEL SPEED SEN

Page 33

39SECTION F: TROUBLESHOOTING THELOAD SENSOR (OUT‑OF‑RANGE CONDITION)(Note: The indicator lamp for this condition is illuminated only after the vehicl

Page 34 - Troubleshooting: Flowcharts

44. BENDIX® TRAILER ROLL STABILITY PROGRAM (TRSP®) OPERATION WARNING! During a Bendix® TRSP® system intervention, the vehicle automatically decelerat

Page 35

40ECU Part Number LabelThe external part number label is located above the control port of the module. If this label is not readable for any reason,

Page 36 - ABS INDICATOR LAMP CIRCUITRY

55. COMPONENTSInstallations of the TABS‑6 Adv MC module use the following components:Internal:• Electronic Control Unit (ECU): TheECUmonitorsthe

Page 37 - POWER SUPPLY

6• Pigtail Wiring Harness: A power pigtail harness is required.Auxiliaryharnessesareavailable,asneeded.See Figure 6.• Lift Axle Sensing: 

Page 38 - WHEEL SPEED SENSORS (WSS)

7deection.Theconnection tothe ElectronicControlUnit(ECU)isviatheauxiliary12-pinconnector.See Figure 6.6. MOUNTINGFrame (Chassis) Mou

Page 39

8CAUTION: Correct wheel speed sensor installation is necessary for optimal ABS operation.NOTE:Ifthetrailerisequippedwithaliftaxlethatwill

Page 40 - K987654Vxx

910. SAE J2497 (PLC) DIAGNOSTIC LINKAll newer towed vehicles transmit a signal over the power linetothetowingvehicleABSECU.Thesignal,using

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