BENDIX BW2066 User Manual download pdf (Page 6)

11. Remove the relay piston (20), relay piston spring (21),

primary piston (E-8P

™

valve: 22, E-10P

™

valve: 2) and

primary piston return spring (E-8P

™

valve: 23, E-10P

™

valve: 6) from the upper body. Use care so as not to

nick seats.

12. A small washer (24) will be found in the cavity of the

lower side of the primary piston (for E-8P

™

valve: 22,

for E-10P

™

valve: 2).

13. For E-8P

™

valve only: Disassemble the primary piston

by rotating the spring seat nut (25) counterclockwise.

Separate the spring seat nut, spring seat (26), and

rubber spring (27) and remove the piston o-ring (28).

14. Remove the large and small o-rings (30 & 31) from the

relay piston (20).

15. Remove the retaining ring (32) securing the primary

inlet and exhaust valve assembly (33) in the upper

body and remove the valve assembly.

CLEANING AND INSPECTION

1. Wash all metal parts in mineral spirits and dry.

2. Inspect all parts for excessive wear or deterioration.

3. Inspect the valve seats for nicks or burrs.

4. Check the springs for cracks or corrosion.

5. Replace all rubber parts and any part not found to be

serviceable during inspection, use only genuine Bendix

replacement parts.

ASSEMBLY

Prior to reassembling, lubricate all o-rings, o-ring grooves,

piston bores, and metal to metal moving surfaces with

Dow Corning 55 o-ring lubricant (Bendix piece number

291126).

Note: All torques speciﬁ ed in this manual are assembly

torques and can be expected to fall off, after assembly is

accomplished. Do not retorque after initial assembly torques

fall.

1. Install the primary inlet and exhaust assembly (33) in

the upper body and replace the retaining ring (32) to

secure it. Be sure the retaining ring is seated completely

in its groove.

2. Install the large and small o-rings (30 & 31) on the relay

piston (20).

3. For E-8P

™

valve only: Install o-ring (28) in the primary

piston (22) o-ring groove.

4. For E-8P

™

valve only: Install the rubber spring (do

not lubricate) (27), concave side down in the primary

piston (22) and place the spring seat (26), ﬂ at side up,

over the rubber spring.

5. For E-8P

™

valve only: Install the primary piston spring

seat nut (25), with its hex closest to the spring seat, and

rotate clockwise until the top surface of the spring seat

is even with the top surface of the piston. Set aside.

6. Place relay piston spring (21) in concave portion of

relay piston (20) and install relay piston through primary

inlet/exhaust assembly (33) into under side of upper

body.

7. For E-10P

™

valve only: Install o-ring (4) on adapter (1)

and install adapter on upper body. Install o-ring (34) on

primary piston (2).

8. Place screwdriver, blade up, in vise. Insert stem (17)

through the relay piston upper body sub assembly, slide

this assembly over the blade of the secured screwdriver,

engage the screwdriver blade in the slot in the head of

the stem.

9. Place the washer (24) over the stem (17) and on top

of the relay piston (20).

10. Install primary return spring (E-8P

™

valve: 23, E-10P

™

valve: 6) in upper body piston bore.

11. For E-8P

™

valve only: Install the primary piston rubber

spring sub assembly (steps 4 & 5) over the stem, into

the upper body piston bore. For E-10P

™

valve: Install

primary piston sub-assembly (reference step 7).

12. Compress piston(s) (For E-8P

™

valve: the relay piston

(20), for E-10P

™

valve: the primary and relay pistons

(2 & 20)) and retaining ring into the upper body from

either side and hold compressed, either manually or

mechanically. See the cautionary note under step 8

in the Disassembly section of this manual.

13. Place the stem spring (19) (E-8P

™

valve: place over

the spring seat nut (25)), the spring seat (18) (concave

side up) and lock nut (16) on the stem (17). Torque to

20 - 30 inch pounds.

14. For E-8P

™

valve only: Install the primary piston

retainer (15) over the piston, making certain all three

lock tabs have engaged the outer lip of the body.

15. For E-10P

™

valve only: Install coil spring (5), spring

seat (7), and retaining ring (8) .

16. Replace the rubber seal ring (14) on the lower body.

17. Install the 4 hex head cap screws securing the

lower body to the upper body. Torque to 30 - 60 inch

pounds.

18. Install the secondary inlet and exhaust valve assembly

(13) on the lower body.

19. Install the screws that secure the exhaust cover (12) to

the lower body. Torque to 20 - 40 inch pounds.

20. Secure the screw (9) holding the exhaust diaphragm

(10) and the diaphragm washer (11) to the exhaust

cover (12). Torque to 5 - 10 inch pounds.

21. Install all air line ﬁ ttings and plugs making certain thread

sealant material does not enter valve.

1 2 3 4 5 6 7 8

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