BENDIX BW7260 User Manual

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Summary of Contents

Page 1 - BBrraakkeess

BBeennddiixx®®BBrraakkeessPremium wheel-end brake productsAApppplliiccaattiioonn GGuuiiddeelliinneess

Page 2 - Table of Contents

9For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,

Page 3

10Defi nitions  Movement of heavy equipment or materials at legal maximums or special permit loadings  Operation on road surfaces of concrete, asph

Page 4 - Changes to Guidelines

11 Brake Max. Max. Air Chamber Brake Adjuster Model GAWR (lb) SLR (in) Linings Size (in2) Length (in) NotesSteer Axle Brakes ES1655D 13,20

Page 5 - City Delivery

12Defi nitions Transporting people and sometimes light freight between cities and/or suburban areas  Operation on road surfaces of concrete, asphal

Page 6

13For all vocations additional lining options available. Submit application request for possible approval. Recommended Options • Wide brake package

Page 7 - Construction

14Defi nitions  Line Haul is moving different types of freight in high mileage operation (over 60,000 miles/year)  Operation on road surfaces of go

Page 8 - ADB22X Drive Axle Brakes

15For all vocations additional lining options available. Submit application request for possible approval. All brakes shown meet FMVSS-121, S5.4 dyna

Page 9

16Defi nitions Movement of logs, chips and pulp between logging sites and/or mill  High horsepower engines are typically used in this vocation  T

Page 10 - Fire Service

17For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,

Page 11 - Heavy Haul

18Defi nitions  Movement of rock, ore, gravel and minerals between mine sites and delivery sites  High horsepower engines are typically used in thi

Page 12

1Important Information about These Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13 - Intercity Coach

19For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,

Page 14

20Defi nitions  Vehicles generally used for non-commercial transportation and as traveling domiciles for families  100% loaded full time  May pul

Page 15 - Line Haul

21For all vocations additional lining options available. Submit application request for possible approval. All brakes shown meet FMVSS-121, S5.4 dyna

Page 16

22Defi nitions  Movement of production related products, supplies and tools between job sites  Movement of processing equipment and laboratories on

Page 17 - General Recommendations

23For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,

Page 18

24Defi nitions  Vehicles used for residential refuse/recycle pickup, typically a high number of stops per mile  Vehicles operated in commercial/ind

Page 19 - Typical Vehicle Types

25For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29

Page 20

26Defi nitions  Specialized vehicles for rapid acceleration to crash sites away from hydrant hookups  Operation on road surfaces made of concrete,

Page 21 - Motorhome

27For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29

Page 22

28Defi nitions Transporting students to and from school and/ or school related events  Operation on road surfaces of concrete, asphalt, maintained

Page 23 - Oil Field

2Transit CoachDefi nitions, General Requirements, General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24

29For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,

Page 25

30Defi nitions  Transporting people in and around city or suburban areas  Operation on well-maintained highways and residential streets made of asp

Page 26

31For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29

Page 27 - Vehicle Confi guration

32EB – Standard BrakeES – Extended Service BrakeNomenclatureBendix® Brake Model Identifi cationBendix® S-cam BrakeBendix® Air Disc BrakeES-165-7-LEB –

Page 28

33NomenclatureModel CoverageS-cam Brake Size Confi guration Model in. mm Shoe Spider Anchor* Application ES-150-4L 15.0 x 4 381 x 102 Fab

Page 29 - School Bus

34NomenclatureWide Brake PackageLinehaul Steer Axle Drive Axle GAWR (lb) Brake Model GAWR (lb) Brake Model 12,000 ES1655 L & D 20,000 ES

Page 30

35NomenclatureES-150-4LShoe Hold-down Spring andGuide VariationAutomaticSlackAdjusterNomenclature

Page 31 - Transit Coach

36NomenclatureES-150-4DAutomaticSlackAdjuster

Page 32

37NomenclatureES-150-6D Steer BrakeCamshaftShoe AssemblyShoe AssemblyShoe ReturnSpringRollerShoe ReturnSpringGrease FittingRetainerRollerGreaseSealBra

Page 33 - Nomenclature

38CamshaftShoe AssemblyShoe AssemblyRollerShoe ReturnSpringGrease FittingRetainerRollerGreaseSealBracketAssemblyCamshaftBushingCam Head WasherGreaseSe

Page 34

3Purpose The purpose of these Brake Application Guidelines is to provide original equipment manufacturer (OEM) builders of medium and heavy duty truck

Page 35

39NomenclatureES-165-5D, ES-165-5L, ES-165-6D, ES-165-6L, ES-165-7D,ES-165-7L, ES-165-7S*, ES-165-8S*, ES-165-8L, ES-165-8DNote: Horse Collar 817009 a

Page 36

40NomenclatureES-165-7M Heavy-duty Brakes / ES-165-6H, ES-165-7H, ES-165-10H Severe-duty BrakeCast Shoe 165-7HCamshaftShoe Return SpringGrease Fitting

Page 37

41NomenclatureEB-180-7RCamshaftCast Shoe Assembly with bolted on liningCast Shoe Assembly with bolted on liningCamshaft Rollerand pinShoe Return Sprin

Page 38

42NomenclatureADB22X1. Guide pin cap (fi xed)2. Guide pin cap (fl oating)3. Guide pin bolt (fi xed)4. Guide pin bolt (fl oating)5. Guide pin (fi xed)6

Page 39

43NomenclatureBendix® Brake Model Parts Identifi cation for Shoes and Return SpringsES-150-D ES-150-4L ES-165-D, L, S ES-165-7MES-165-7H EB-180-7R ES-1

Page 40

44NomenclatureBrake SpidersLightweight Fabricated SpiderSingle Ancho Pin ES-165-XLX = 5, 6, 7, or 8 in.brake widthCamshaftsCast SpiderSingle Anchor Pi

Page 41

45NomenclatureAir Chamber Bracket with GussetSingle GussetMarion SupportGussetMARION BRACKETSUPPORT 820188WELDED BY CUSTOMERTO AXLE HOUSINGDRIVE AXLE

Page 42

BW7260 ©2008 Bendix Spicer Foundation Brake LLC • 02/08 • All Rights Reserved • Printed in U.S.A.901 Cleveland Street • Elyria, Ohio 44035 • 1-866-610

Page 43

4Defi nitions Pickup and delivery service within cities and/or suburban areas  Operation on road surfaces of concrete, asphalt and maintained gravel

Page 44

5For all vocations additional lining options available. Submit application request for possible approval.All brakes shown meet FMVSS-121, S5.4 dynamom

Page 45

6Defi nitions  Construction vocation typically involves the movement of material and/or equipment to and from a job site  90% of loaded operation on

Page 46

7For all vocations additional lining options available. Submit application request for possible approval.All brakes shown with max GAWR less than 29,0

Page 47 - System features

8Defi nitions  Vehicles used to transport people and equipment for the purpose of extinguishing fi res or ambulance service  Mileage is typically un

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