BENDIX GEN 4 GEN 5 ABS Operator's Manual

NEXIQ Brake-Link™Bendix® & Eaton®ABS ApplicationsOperator’s Manual

4 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedUsing this ManualThis manual contains comprehensive information t

94 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix A • EC-17, EC-30 & EC-30T SID/FMI TablesJ1939SIDs Description FMIs DescriptionE

EC-30T SIDs & FMIsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 95EC-30T SIDs & FMIsThe following tables list all EC30T Sub-system

96 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix A • EC-17, EC-30 & EC-30T SID/FMI TablesLampSIDs Description FMIs Description17

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 97BGen 4 & 5 Fault Code TablesuGeneration 4, page 98uGeneration 5, page 100This appendix

98 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix B • Gen 4 & 5 Fault Code TablesGeneration 4The following table lists all Genera

Generation 4NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 99A4h SPEED SENSOR C:short hi/low or open312 C - 465h SPEED SENSOR D:excessive

100 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix B • Gen 4 & 5 Fault Code TablesGeneration 5The following table lists all Gener

Generation 5NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 10149h SPEED SENSOR A:excessive wheel lock18 2 - 44Ah SPEED SENSOR A:high decel/

102 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix B • Gen 4 & 5 Fault Code Tables65h SPEED SENSOR D:noisy signal, tone r4 10 5 -

Generation 5NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 10392h VALVE B:hld sol shorted low84 9 - 691h VALVE B:hld sol open ckt8 5 9 - 79

Using this ManualNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 5Navigation IconsBrake-Link™ offers two methods of navigation: menu and dire

104 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix B • Gen 4 & 5 Fault Code Tables71h VALVE D :hld sol open ckt10 5 11 - 77Dh VAL

Generation 5NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 10526h VOLTAGEopen circuit251 5 16 - 320h VOLTAGEover voltage251 3 16 - 921h/22h

106 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix B • Gen 4 & 5 Fault Code Tables

6 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedNavigating Brake-Link™Brake-Link™ offers the following navigation

Navigating Brake-Link™NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 7Menu ButtonsIf you choose MENU NAVIGATION, use the menu buttons (locat

8 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedDirect Access ButtonsThe direct access buttons reside on the lowe

Navigating Brake-Link™NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 9J1939 is not currently implemented.PLCPress to select the PLC/ENHANCE

10 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedSIDE ButtonsUse the SIDE buttons to select the side of the brake

Navigating Brake-Link™NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 11SensorThis button behaves differently depending on the system you’re

12 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedResetIf you’re diagnosing:• EC-17, EC-30 or EC-30T systems, re

Navigating Brake-Link™NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 13Light Emitting Diodes (LEDs)The POWER LED indicates Brake-Link™ is re

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Operator’s ManualIDSC Holdings LLC retains al l o wnership r ights to Bendix® & Ea ton® A

14 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting Started

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 152Establishing ConnectionuConnecting Brake-Link™ Components, page 16uSelecting a Protocol &a

16 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing ConnectionConnecting Brake-Link™ ComponentsConnect Brake-Link™ to

Connecting Brake-Link™ ComponentsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 17Use the following table to help you decide which adapter t

18 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing ConnectionFigure 2.1 shows how to connect Brake-Link™ components f

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 192 Plug the Data Cable Atari End into the Atar

20 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing ConnectionThese data bus options provide several ways to access br

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 21Both Bendix® and Eaton® ABS Applications requ

22 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing ConnectionOnce you connect Brake-Link™ to the vehicle, choose the

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 234 The Protocol Selection screen displays. Use

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications iGetting Started ... 1Getting Started ...

24 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing Connection5 If you selected J1708/J1587 BUS, Brake-Link™ auto-dete

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 25If you selected BENDIX/KB/EATON ABS and Brake

26 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing Connection6 If you selected PLC/ENHANCED MODE, Brake-Link™ auto-de

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 27Register ECU via direct access buttons:1 Conn

28 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing Connection3 Brake-Link™ displays navigation options; use the and

Selecting a Protocol & Registering the ECUNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 29Press ; refer to Chapter 3, "Diagnosing

30 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing ConnectionEnabling Enhanced PLC ModeABS controllers that are equip

Enabling Enhanced PLC ModeNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 31Note:If Brake-Link™ has already registered an ECU and you returne

32 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 2 • Establishing Connection

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 333Diagnosing EC-17, EC-30 & EC-30T ABSuUsing EC-17, EC-30 & EC-30T Diagnostic Option

ii NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Establishing Connection ... 15Connecting Brake-Link™ C

34 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSNote:Diagnostic functionality differs d

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 35Viewing & Clearing All Active Fault C

36 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS5 If you select VIEW ALL, Brake-Link™ p

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 375 If you select VIEW ALL, Brake-Link™ pre

38 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSFault HistoryUse FAULT HISTORY to view

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 395 If you select VIEW ALL, Brake-Link™ pre

40 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS5 If you select VIEW ALL, Brake-Link™ p

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 41Use menu navigation to access a complete

42 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSTo access a complete Data List via menu

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 432 Register the ECU (see “Register ECU via

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications iiiDiagnosing Gen 4 & 5 ABS ... 71Using the Gen 4 &

44 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSTestsBrake-Link™ offers the following t

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 452 Register the ECU (see “Register ECU via

46 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSTo chuff the modulators via button navi

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 475 Next, it presents the following choices

48 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS4 Brake-Link™ displays a list of tests;

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 49Testing Trailer on PLCIf the trailer ECU:

50 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSDisabling TractionThis test temporarily

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 514 Brake-Link™ disables the traction contr

52 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS3 Brake-Link™ presents the EC-17/30/30T

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 53To exhaust the modulators via button navi

iv NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications

54 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSUse the and keys to select EXHAUST MO

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 556 If you’re connected to the tractor ECU,

56 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS4 It displays the selected axle and pro

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 57Test Warning LampUse this test to force t

58 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS8 Use the and keys to select EXIT a

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 597 Brake-Link™ presents the status of the

60 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS6 If this is the first special test per

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 615 Next, Brake-Link™ displays the Special

62 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS3 Brake-Link™ presents the EC-17/30/30T

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 63Use the and keys to select LOAD BATTE

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 11Getting StarteduGetting Started, page 2 uSafety Warnings & Cautions, page 3uUsing this

64 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS3 Brake-Link™ presents the EC-17/30/30T

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 65Use the and keys to select INFORMATIO

66 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS5 Brake-Link™ displays a countdown whil

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 672 Register the ECU (see “Register ECU via

68 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABSModifying System ConfigurationUse the S

Using EC-17, EC-30 & EC-30T Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 697 When you’re done changing parameters, p

70 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 3 • Diagnosing EC-17, EC-30 & EC-30T ABS6 Brake-Link™ presents information rele

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 714Diagnosing Gen 4 & 5 ABSuUsing the Gen 4 & 5 Diagnostic Options, page 72Brake-Link

72 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABSEaton® ABS Application also supports both methods o

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 73To view ECU Information via menu navigation:1 Con

2 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 1 • Getting StartedGetting StartedBrake-Link™ is a multi-faceted, hand-held, ABS dia

74 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABS4 Brake-Link™ displays the ECU’s Information. Scrol

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 75This section explains how to: VIEW EXISTING FAULT

76 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABS5 Brake-Link™ shows existing fault code(s). — Line

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 774 Brake-Link™ shows existing fault code(s). — Lin

78 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABS2 Register the ECU (see “Register ECU via menu navi

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 79To view stored fault codes via button navigation:

80 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABSClearing FaultsCLEAR FAULTS clears existing and sto

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 81If there:— are no problems in the ABS, Brake-Link

82 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABSIf there:— are no problems in the ABS, Brake-Link™

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 83Data ListThe DATA LIST option displays informatio

Getting StartedNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 3Safety Warnings & CautionsTo protect yourself from injury and the test ve

84 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABS3 Brake-Link™ presents the Gen 4/5 Diagnostic Optio

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 85Note:All parameters update continuously to show t

86 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABS5 The Valve Selection screen displays next.Use the

Using the Gen 4 & 5 Diagnostic OptionsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 873 Brake-Link™ presents the Gen 4/5 Diagnostic Opt

88 NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications Chapter 4 • Diagnosing Gen 4 & 5 ABSTo run self-configuration via menu navigation:1 Con

NEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 89AEC-17, EC-30 & EC-30T SID/FMI Tab l e suEC-17 SIDs & FMIs, page 90uEC-30 SIDs &

90 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix A • EC-17, EC-30 & EC-30T SID/FMI TablesEC-17 SIDs & FMIsThe following tabl

EC-17 SIDs & FMIsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 91LampsSIDs Description FMIs Description17 ABS Warning Lamp 05 Open18 Tr

92 NEXIQ Brake-Link™ Bendix® & Eaton® ABS ApplicationsAppendix A • EC-17, EC-30 & EC-30T SID/FMI TablesEC-30 SIDs & FMIsThe following tabl

EC-30 SIDs & FMIsNEXIQ Brake-Link™ Bendix® & Eaton® ABS Applications 93ModulatorsSIDs Description FMIs Description07 Left Front Modula-tor03